• Title/Summary/Keyword: Chamfering Tool

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Analysis on Cutting Force of Tool in Gear Chamfering Process (기어 챔퍼링 공정에서 공구의 절삭력 해석)

  • Choi, Boo-Rim;Hwang, Kwang-Bok;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.52-62
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    • 2013
  • In order to obtain the relation between the cutting force and the process parameters in the chamfering process for the gear of a gear shaft, analysis of the process was performed with a simplified model instead of considering the whole actual 3-dimensional cutting situation produced between cutting tool and gear. The model divided the actual situation into the accumulation of hundreds of 2-dimensional layers with a small thickness in the direction of the height of gear and derived cutting force at a cutting position by accumulating each cutting force calculated in a layer. With proposed method to analyze the cutting forces in the chamfering process, it was revealed that the cutting position and size were exactly searched to calculate the cutting force in each layer. The total cutting force was the highest in the corner where the cutter encountered the gear first during the relative motion between them. The cutting forces were changed in proportion to the cutting parameters such as feed rate and trajectory.

A Development of High-Precision Chamfering Tool Set (고정도 챔퍼링 공구 셋트의 개발)

  • Kim, Chul;Choi, Yong-Hoon;Sho, Byung-Hwan;Kim, Chang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.117-122
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    • 2015
  • There has been a string of negligent accidents at the seaside, and there is presently a shortage of professional equipment to deal with such accidents. The purpose of this paper is to assess the development of a rescue lift. The critical load of a support pipe, and the stability of the rescue lift, were investigated using structural analysis. Critical-load analysis was used to study the effects of variations in the pipe length and the ratio of the moment of inertia. The total weight of the developed rescue lift is approximately 20.7 kg, and the lift passed the load tests.