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  • Title/Summary/Keyword: Ceramics Bonding

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Effects of Pre-Sintering Surface Treatment and Liner Application on the Shear Bond Strength of Zirconia and Pressable Ceramic (소결 전 지르코니아 표면처리와 라이너 사용에 따른 지르코니아와 열가압성형도재의 전단결합강도)

  • Lee, Gwang-Young;Cho, Mi-Hyang;Choi, Sung-Min
    • Journal of Technologic Dentistry
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    • v.37 no.3
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    • pp.121-127
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    • 2015
  • Purpose: This study was intended to investigate the effect of applying liner for chemical bonding and physical surface roughness created on zirconia by using a sandpaper before sintering on the bond strength between the two materials. Methods: Zirconia blocks were cut using a low-speed cutter. Plate-shaped specimen(6mm×6mm×3mm) was fabricated by sintering after giving surface roughness according to four kinds of sandpapers. Depending on whether or not to use liner, 60 specimens were divided into two groups ZN(non-liner), ZL(liner), and the two groups were subdivided into four groups respectively in accordance with sandpaper used, totaling eight groups (n=10). The surface roughness (Ra) values and shapes before sintering were observed, and shear bond strength after pressing ceramic plasticity was measured with a universal testing machine. For a test of the significance, a one-way ANOVA was performed, and Tukey's multiple comparison test was conducted. Results: The observation of the surface roughness was SB04(2.22±1.16μm), SB08(2.98±0.33μm), SB12(2.44±1.32μm), SB20(2.34±0.59μm) and SA04(2.34±0.67μm), SA08(1.28±0.90μm), SA12(2.03±1.60μm), SA20(2.19±1.73μm). In the case of ZN Group, the shear bond strength was ZN04(23.26±3.83MPa), ZN08(21.76±2.33MPa), ZN12(20.49±3.01MPa), ZN20(24.98±4.22MPa)(p<0.05). As for ZL Group, the shear bond strength was ZL04(25.09±5.67MPa), ZL08(22.98±2.26MPa), ZL12(21.54±5.70MPa), ZL20(23.98±3.23MPa)(p<0.05). Conclusion: The research results showed that the bond strength of Zirconia core and Pressing ceramic was further improved by physical surface treatment before sintering, rather than by chemical bonding through liner surface treatment.

A Study on the Shock Compaction of Ceramic Powders using Explosive (폭약을 이용한 세라믹분말의 충격고화에 관한 연구)

  • Kim, Young-Kook;Kim, See-Jo;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.22 no.2
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    • pp.157-161
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    • 2012
  • ZnO-98% and Ga2O3-2% powder were consolidated by shock compaction technique, which uses a high performance explosive. The microstructural and electrical characteristics of ZnOGa2O3 compact with density of 97% and hardness of 220~250 Hv were investigated using SEM (Scanning Electron Microscope) and X-ray diffraction analysis, respectively. In the microstructures of the compact, there were no visible cracks at most of the surface areas, and interparticle bonding between powder particles was confirmed. The broadened peaks were detected due to deformation of crystallited size and high electric resistances were confirmed due to increased grains because of shock energy with a high pressure and high velocity.

A Study on the Microstructures and Properties of AlSiC)p Metal Matrix Composites Fabricated by Spray Forming Process (분무성형법에 의해 제조된 AlSiC)p 금속기 복합재료의 미세조직과 성질에 관한 연구)

  • 김춘근
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.42-51
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    • 1994
  • 6061Al-SiCP metal matrix composite materials(MMCs) were fabricated by injecting SiCP particles directly into the atomized spray. The main attraction of this technique is the rapid fabrication of semi-finished, composite products in a combined atomization, particulate injection(10 μm, 40 μm, SiCP) and deposition operation. Conclusions obtained are as follows; The microstructure of the unreinforced spray formed 6061Al alloy consisted of relatively fine(50 μm) equiaxed grains. By comparision, the microstructure of the I/M materials was segregated and consisted of relatively coarse(150 μm) grains. The probability of clustering of SiCP particles in co-sprayed metal matrix composites increased it ceramic particle size(SiCP) was reduced and the volume fraction was held constant. Analysis of overspray powders collected from the spray atomization and deposition experiments indicated that morphology of powders were nearly spherical and degree of powders sphercity was deviated due to composite with SiCp particles. Interfacial bonding between matrix and ceramics was improved by heat treatment and addition of alloying elements(Mg). Maximum hardness values [Hv: 165 kg/mm2 for Al-10 μm SiCp Hv--159 kg/mm2 for Al-40 μmSiCp] were obtained through the solution heat treatment at 530C for 2 hrs and aging at 178C, and there by the resistance were improved.

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Study for Electro-optic Properties of PZT Ceramics (PZT 세라믹의 전기광학적 특성에 관한 연구)

  • Kim Si-Joong;Kim Kun;Ahn Byeung-Joon
    • Journal of the Korean Chemical Society
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    • v.36 no.1
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    • pp.51-56
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    • 1992
  • X-ray diffraction analysis and infrared spectrophotometry were used to investigate the crystal structures and the bonding characteristics in Pb(Zr1yTiy)O3 (PNZT), which has a perovskite structure. As Pb2+ of PZT was substituted by 812 atom% Nd3+ ion, the structures were changed to cubic from tetragonal and its transmission had maximum value. Transmission increased as the stretching force constant (ks) of unit cell increased. It is supposed that the electro-optic characteristics might occur due to electron-transition from HOMO to LUMO of titanium ion.

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A Study about the Separation of the materials Used in Refractory Cast Dies For Making All Ceramic Crowns (전부 주조관 제작을 위한 내화모형재 분리에 관한 연구)

  • Shin, Moo-Hak;Kim, Yeoun-Soo;Choi, Un-Jea
    • Journal of Technologic Dentistry
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    • v.21 no.1
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    • pp.123-130
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    • 1999
  • I attempted to suggest a better method to separate a refractory cast in order to solve the problems caused by bonding between refractory casts and ceramics in the firing-processing of all ceramic crowns as a part of dental prosthodontics. I emphasize the advantages and effectiveness of easy separation after firing by using the separating materials about the refractory cast dies. 1. We must not usse HF(55%) that is used as the chemical separating methods. 2. We decrease such methods as grinding, blasting, bur, and point 3. We can save time, costs and manual labors by using this methods. 4. This method regulates the expansion and constriction of heat because of the chemical reaction of the separating materials. 5. This method contribute to the breaking down without modification by minimizing the chemical and mechanical damages of the marginal and interior parts.

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Study on the Electrical Conductivity and Catalytic Property by Structural Change of 70V2O5-10Fe2O3-13P2O5-7B2O3 Glass with Crystallization

  • Jeong, Hwa-Jin;Cha, Jae-Min;Ryu, Bong-Ki
    • Journal of the Korean Ceramic Society
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    • v.54 no.5
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    • pp.406-412
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    • 2017
  • 70V2O510Fe2O313P2O57B2O3 glasses were prepared to study the electrical conductivity and catalytic properties of the structural change with crystallization. The structural changes were analyzed by determining the molecular volume from the sample density; using X-Ray Diffraction (XRD) analysis, which indicated that V2O5, VO2 and B2O3 crystals in heat-treated more than 1h samples. Especially a new crystalline phase of non-stoichiometric Fe0.12V2O5 was formed after 6 h heat treatment. The V-O bonding change after crystallization was analyzed by Fourier Transform Infrared Spectroscopy (FTIR); V ion change from V5+ to V4+ was shown by XPS. Conductivity and catalytic properties were examined based on the polaronic hopping of V and Fe ions, which exhibited different valence states with crystallization.

Chemical Bonding State of Sulfur in Oxysulfide Glasses

  • Asahi, Taro;Miura, Yoshinari;Nanba, Tokuro;Yamashita, Hiroshi
    • The Korean Journal of Ceramics
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    • v.5 no.2
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    • pp.178-182
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    • 1999
  • Simple binary Na2SSiO2 oxysulfide glasses were prepared by a conventional melt-quench method in order to investigate the role of sulfur in glass structure and the electronic state. By X-ray photoelectron spectroscopy(XPS) measurement, S2p binding energy of the glass was observed at approximately 161eV which was close to that of ionic S2. The coordinating state around silicon atoms were investigated by 29Si MAS-NMR measurement. The chemical shift observed from NMR supported that sulfur atom was joined to a silicon atom by substituting for an oxygen atom and was present as a non-bridging sulfide ion in low alkali content. On the other hand, it could be presumed that a portion of sulfur anions existed in an isolated state from the glass-network frame at high alkali content. The state of these sulfurs was also studied by Raman spectroscopy in detail.

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A Study on the Chemically Vapor Deposited TiC, TiN, and TiC(C, N) on Si3N4-TiC Ceramic Tools. (Si3N4TiC Ceramic 공구에 화학증착된 TiC, TiN 및 Ti(C, N)에 관한 연구)

  • 김동원;김시범;이준근;천성순
    • Tribology and Lubricants
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    • v.4 no.2
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    • pp.36-43
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    • 1988
  • Titanium carbide(TiC) and titanium nitride(TiN) flims were deposited on Si3N4-TiC composite cutting tools by chemical vapor deposition(CVD) using TiCl4CH4H2 and TiCl4H2N2 gas mixtures, respectively. The nonmetal to metal ratio of deposit increases with increasing mC/Ti(mole ratio of CH4 to TiCl4 in the input) for TiC coatings and mN/Ti(mole ratio of N2 to TiCl4 in the input) for TiN coatings. The nearly stoiahiometric films could be obtained under the deposition condition of mC/Ti between 1.15 and 1.61 for TiC, and that of mN/Ti between 25 and 28 for TiN. Also maximum microhardness of the coatings can be obtained in these ranges. The interfacial region of TiC coatings on Si3N4-TiC ceramics is wider than that of TiN coatings according to Auger depth profile analysis, which indicates good interfacial bonding for TiC. Experimental results show that TiC coatings have an randomly equiaxed structure and Columnar structure with(220) preferred orientation can be obtained for TiN coatings. And, multilayer coatings have a dense and equiaxed structure.

Effect of surface treatment and luting agent type on shear bond strength of titanium to ceramic materials

  • Karaokutan, Isil;Ozel, Gulsum Sayin
    • The Journal of Advanced Prosthodontics
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    • v.14 no.2
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    • pp.78-87
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    • 2022
  • PURPOSE. This study aimed to compare the effect of different surface treatments and luting agent types on the shear bond strength of two ceramics to commercially pure titanium (Cp Ti). MATERIALS AND METHODS. A total of 160 Cp Ti specimens were divided into 4 subgroups (n = 40) according to surface treatments received (control, 50 ㎛ airborne-particle abrasion, 110 ㎛ airborne-particle abrasion, and tribochemical coating). The cementation surfaces of titanium and all-ceramic specimens were treated with a universal primer. Two cubic all-ceramic discs (lithium disilicate ceramic (LDC) and zirconia-reinforced lithium silicate ceramic (ZLC)) were cemented to titanium using two types of resin-based luting agents: self-cure and dual-cure (n = 10). After cementation, all specimens were subjected to 5000 cycles of thermal aging. A shear bond strength (SBS) test was conducted, and the failure mode was determined using a scanning electron microscope. Data were analyzed using three-way ANOVA, and the Tukey-HSD test was used for post hoc comparisons (P < .05). RESULTS. Significant differences were found among the groups based on surface treatment, resin-based luting agent, and ceramic type (P < .05). Among the surface treatments, 50 ㎛ air-abrasion showed the highest SBS, while the control group showed the lowest. SBS was higher for dual-cure resin-based luting agent than self-cure luting agent. ZLC showed better SBS values than LDC. CONCLUSION. The cementation of ZLC with dual-cure resin-based luting agent showed better bonding effectiveness to commercially pure titanium treated with 50 ㎛ airborne-particle abrasion.

Junction of Porous SiC Semiconductor and Ag Alloy (다공질 SiC 반도체와 Ag계 합금의 접합)

  • Pai, Chul-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.576-583
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    • 2018
  • Silicon carbide is considered to be a potentially useful material for high-temperature electronic devices, as its band gap is larger than that of silicon and the p-type and/or n-type conduction can be controlled by impurity doping. Particularly, porous n-type SiC ceramics fabricated from βSiC powder have been found to show a high thermoelectric conversion efficiency in the temperature region of 800C to 1000C. For the application of SiC thermoelectric semiconductors, their figure of merit is an essential parameter, and high temperature (above 800C) electrodes constitute an essential element. Generally, ceramics are not wetted by most conventional braze metals,. but alloying them with reactive additives can change their interfacial chemistries and promote both wetting and bonding. If a liquid is to wet a solid surface, the energy of the liquid-solid interface must be less than that of the solid, in which case there will be a driving force for the liquid to spread over the solid surface and to enter the capillary gaps. Consequently, using Ag with a relatively low melting point, the junction of the porous SiC semiconductor-Ag and/or its alloy-SiC and/or alumina substrate was studied. Ag-20Ti-20Cu filler metal showed promise as the high temperature electrode for SiC semiconductors.