• 제목/요약/키워드: Ceramic precursor

검색결과 296건 처리시간 0.029초

Synthesis of Flake Type Micro Hollow Silica Using Mg(OH)2 Inorganic Template

  • Lee, Ji-Seon;Noh, Kyeong-Jae;Moon, Seong-Cheol;Lee, Young-Chul;Lee, Seong-Eui
    • 한국세라믹학회지
    • /
    • 제54권3호
    • /
    • pp.222-227
    • /
    • 2017
  • Flake-type micro hollow silica was synthesized by precipitation method using an $Mg(OH)_2$ inorganic template and sodium silicate and ammonium sulfate as the silica precursors. We investigated the effects of the silica precursor concentration on the shape, shell thickness, and surface of the hollow silica. When the concentration of the silica precursor was 0.5 M, the hollow silica had a smooth and translucent thin shell, but the shell was broken. On the other hand, the shell thickness of the hollow silica changed in the range of 12 nm to 18 nm with the increase of the precursor concentration from 0.7 M to 1.1 M. Simultaneously, unintended spherical silica satellites were created on the shell surface. The number of satellites and the size rose according to the increased concentration of silica precursor. The reason for the formation of spherical silica satellites is that the $NH_4OH$ nucleus generated in the synthesis of hollow silica acted as another silica reaction site.

Synthesis of Oxide Ceramic Powders by Polymerized Organic-Inorganic Complex Route

  • Lee, Sang-Jin;Lee, Chung-Hyo;Waltraud M. Kriven
    • 한국결정성장학회:학술대회논문집
    • /
    • 한국결정성장학회 2000년도 Proceedings of 2000 International Nano Crystals/Ceramics Forum and International Symposium on Intermaterials
    • /
    • pp.151-163
    • /
    • 2000
  • A polymerized organic-inorganic complexation route is introduced for the synthesis of oxide ceramic powders. Polyvinyl alcohol was used as the organic carrier for precursor ceramic gel. Porous and soft powders, which have a high specific surface area, were obtained after calcinating the aerated precursors. The PVA content and its degree of polymerization had a significant influence on the homogeneity of the final powder. In particular, attrition milling process with the porous powder resulted in ultra-fine particles. In the case of the preparation of cordierite powder, nano-size powder, which has a high specific surface area of 181 ㎡/g, was obtained by the milling process. The complexation route was also applied to the synthesis of unstable phase in room temperature like beta-cristobalite, high temperature form of silica.

  • PDF

Fabrication of Nano-sized Titanate Powder via a Polymeric Steric Entrapment Route and Planetary Milling Process

  • Lee, Sang-Jin;Lee, Chung-Hyo
    • 한국세라믹학회지
    • /
    • 제39권4호
    • /
    • pp.336-340
    • /
    • 2002
  • Pure and nano-sized $TiO_2$ and $CaTiO_3$ powders were fabricated by a polymeric steric entrapment route and planetary milling process. An ethylene glycol was used as a polymeric carrier for the preparation of organic-inorganic precursors. Titanium isopropoxide and calcium nitrate were dissolved in liquid-type ethylene glycol without any precipitation. At the optimum amount of the polymer, the metal cations were dispersed in solution and a homogeneous polymeric network was formed. The dried precursor ceramic gels were turned to porous powders through calcination process. The porous powders were crystallized at low temperatures and the crystalline powders were planetary milled to nano size.

수용성 매체에서 뮬라이트의 합성거동 및 입자형상에 미치는 염 및 전구체 pH의 영향 (Effects of Salt and Precursor pH on Synthesizing Behavior and Grain Morphology of Mullite in Aqueous System)

  • 정연길;이재언;신영일;김재원;조창용
    • 한국재료학회지
    • /
    • 제13권4호
    • /
    • pp.251-258
    • /
    • 2003
  • The effects of the salt and the precursor pH on the synthesizing behavior and the morphology of mullite have been studied. Two kinds of mullite precursor sols were prepared by the dissolution of two kinds of salt (aluminum nitrate enneahydrate, Al($NO_3$)$_3$$9H_2$O; type I and aluminum sulfate 14∼18 water, (SO$Al_4$)$_3$$\cdot$$14∼18H_2$O; type II) into the mixture of colloidal silica sol, respectively. Precursor pH of the sols was controlled to the acidic (pH= 1.5∼2) and basic (pH= 8.5∼9) conditions. The co-products with nitrate and sulfate were completely eliminated at $500^{\circ}C$ and $850^{\circ}C$, respectively, which was confirmed by TG/DTA results. The synthesizing temperature of mullite phase was found to be above $1200^{\circ}C$ for pH= 1.5∼2 and above $1300^{\circ}C$ for pH= 8.5∼9 in type I. However, in type II, the synthesizing temperature of mullite was decreased to $850^{\circ}C$ for pH= 1.5∼2 and $1100^{\circ}C$ for pH= 8.5∼9. The grain size of the mullite synthesized at pH= 8.5∼9 was larger than that at pH= 1.5∼2 in overall heat-treated temperatures, showing smaller grain size in type II. Aspect ratio of the mullite grains was more increased at pH= 1.5∼2 than pH= 8.5∼9 in type I, showing similar aspect ratio at both pH conditions in type II. It was found that the synthesizing temperature and grain size were predominantly governed by the initial precursor pH and decomposition of the salt, with minor effect on the grain morphology.

규산나트륨으로부터 Tetrahydrofuran으로 추출된 규산을 이용한 Mullite 전구체 제조 (Preparation of Mullite Precursor Using Silicic Acid Extracted by Tetrahydrofuran from Sodium Silicate)

  • 노재성;홍성수;이범재;이병기;박은희;정홍호
    • 한국세라믹학회지
    • /
    • 제33권8호
    • /
    • pp.915-920
    • /
    • 1996
  • 콜로이드 졸-겔법에 의해 초미립자 mullite 분말을 제조하였다. Al2O3의 출발 물질로 aluminum isopropoxide $[Al(i-OC_3H_7)_3]$을, $SiO_2$ 출발 물질로 규산 나트륨으로부터 tetrahydrofuran(이후 THF로 약기함)으로 추출한 규산을 사용하였다. 규산 나트륨은 규산을 생성시키기 위하여 묽은 황산으로 산성화시킨 다음 THF로 추출하였다. Mullite 분말은 졸-겔법에 의해서 Si 추출율와 Na 제거율을 조사한 규산과 aluminum isopropoxide로 부터 합성되었다. THF로 추출한 규산의 불순물 함량은 0.04% 이하이었다. 합성된 mullite 분말은 $3Al_2O_3{\cdot}2SiO_2$ 조성을 갖고 불순물의 함량은 0.0462% 이하의 직경 $0.05{\mu}m$ 정도의 결정상이었다. EDS, XRD, TG/DSC, SEM, FT-IR, ICP, TEM등으로 mullite 분말의 특성을 조사하였다.

  • PDF

폴리카보실란 전구체의 용매 처리에 따른 열적 및 유변학적 특성 분석 (Thermal and Rheological Characterizations of Polycarbosilane Precursor by Solvent Treatment)

  • 송예은;주영준;신동근;조광연;이두진
    • Composites Research
    • /
    • 제35권1호
    • /
    • pp.23-30
    • /
    • 2022
  • 폴리카보실란은 탄화규소 섬유 방사와 세라믹 제조를 위해 필요한 중요한 전구체이며, 이 전구체는 제조방법 및 공정에 따라 고내열성 및 내산화성 및 연속적인 탄화규소 섬유 생산 능력이 달라진다. 탄화규소 섬유는 폴리카보실란의 합성, 정제 및 분자구조제어기술, 그리고 이를 이용한 용융방사 및 안정화, 열처리 공정을 통해 제조된다. 본 논문에서는 폴리카보실란 전구체를 다양한 용매처리를 통하여 전구체 내에 존재하는 미반응물 및 저분자량의 정제효과를 파악하였으며, 또한 다양한 온도에서의 열처리에 따른 폴리카보실란 전구체의 중합 및 네트워크 재배열에 의한 변화에 대해 열적 분석을 실시하였다. 특히, 폴리카보실란 전구체의 유변물성 특성을 통해 용매처리 및 열처리에 따른 복합점도 및 구조적 배열의 변화를 분석하였다.

활성탄소섬유-세라믹복합체의 제조 및 물성 (Preparation of Activated Carbon Fiber-Ceramic Composites and Its Physical Properties)

  • 이재춘;박민진;김병균;신경숙;이덕용
    • 한국세라믹학회지
    • /
    • 제34권1호
    • /
    • pp.56-62
    • /
    • 1997
  • 탄화된 PAN 섬유, 페놀수지, 세라믹 결합체를 혼합하여 탄소섬유-세라믹복합체를 제조한 후 활성화시켜 PAN 섬유의 탄화온도에 따른 활성탄소섬유-세라믹복합체의 비표명적과 굽힘 강도변화를 연구하였다. 안정화 PAN 섬유를 80$0^{\circ}C$와 100$0^{\circ}C$에서 각각 탄화시켜 얻은 두 종류의 탄소섬유를 복합체 제작시편의 원료로 사용하였다. 탄소섬유-세라믹복합체를 10~90분간 CO2로 85$0^{\circ}C$에서 활성화시켜 얻은 두 종류의 활성복합체에 대한 물성 측정결과, 80$0^{\circ}C$로 PAN 섬유를 탄화시켜 만든 활성복합체의 burn-off이 37%에서 76%로 증가될 때 비표면적은 493m2/g에서 1090m2/g으로 증가하였으며, 굽힘강도는 4.5 MPa에서 1.4MPa로 감소하였다. 이 값들은 안정화 PAN 섬유의 탄화온도를 100$0^{\circ}C$로하여 활성복합체 시편이 나타내는 값보다 약 2배 정도 큰 값이었다. 비표면적, 굽힘강도 측정결과와 미세조직 관찰결과, PAN 섬유의 탄화온도가 활성복합체의 비표면적과 굽힘강도에 미치는 영향은 활성화시 탄소섬유와 페놀수지탄화체 또는 세라믹 필름간에 발생되는 결합력과 상대적인 수축율에 의해 결정되는 활성복합체의 구조특성에 기인된 것으로 해석하였다.

  • PDF