• 제목/요약/키워드: Ceramic particle separation

검색결과 14건 처리시간 0.151초

분리기 내부 압력 변화에 따른 세라믹 입자 분리 거동 전산모사 (Effect of internal pressure variation on the ceramic particle separation characteristics : computer simulation)

  • 우효상;심광보;정용재
    • 한국결정성장학회지
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    • 제13권6호
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    • pp.304-308
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    • 2003
  • 분리기 내 압력 조절을 통하여 압력 변화가 세라믹 입자 $Al_2O_3$, $Fe_2O_3$ 분급에 미치는 영향을 수치 해석적으로 분석하였다. 입자 분급 해석을 위해 3차원 Lagrangian approach를 이용하였으며, 이를 통해 입자의 분리기 내 거동 경로를 추적하여 각 압력에 따른 분리 가능한 최소 입자 크기(cut-diameter)와 분리율(separation rate)를 계산하였다. 압력 감소는 입자를 운반하는 아르곤 가스의 밀도를 감소시키면서, 분리기 내부 압력 손실을 줄이는 원인이 되었다. 이로 인해 상압에서 분리기 압력이 저압 상태로 변함에 따라, 더 미세한(수 $\mu\textrm{m}$) 입자가 분리 가능함이 예측되었다. 특히 50 torr의 저압 하에서 계산된 세라믹 입자의 분급 양상을 분석하면,$Al_2O_3$ 입자는 4 $\mu\textrm{m}$, $Fe_2O_3$경우는 3$\mu\textrm{m}$ 크기의 입자 분리가 가능하였다.

ZnS 미립자 분산 붕규산엽계 유리에서의 분상 및 미립자 석출 특성 (Phase Separation and Precipitation Characteristics in ZnS doped Borosilicate Glasses)

  • 이승환;류봉기
    • 한국세라믹학회지
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    • 제35권12호
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    • pp.1337-1342
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    • 1998
  • To investigate an effect of phase separation on precipitation characteristics of ZnS microcrystals in ma-trix glass ZnS doped borosilicate glasses for nonlinear optical applications were prepared by melting and pre-cipitation process. ZnS dopant contributed to phase separation promotion which increased the phase separa-tion of the matrix glass within immiscibility region. It was also found that ZnS as phase separation promoter showed a similar contribution for some selected glass compositions in miscibility region. The precipitation of ZnS microcrystals occurred in thephase separable glass compoitions. The radius of ZnS microcrystals in-creased with increasing the heat treatment temperature and Na2O contents of matrix glass composition. The ZnS particle sizes estimated by effective mass approximation ranged from about 30 to 80${\AA}$ It was suf-ficiently small to show quantum confinement effect.

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기체분리용 세라믹 복합분리막의 개발: II. 극미세 입자 $TiO_2$ 졸의 제조 및 코팅 특성 (Development of Ceramic Composite Membranes for Gas Separation: II. Preparation and Coating Characteristics of Nanoparticulate $TiO_2$ Sols)

  • 현상훈;박준수;최세영
    • 한국세라믹학회지
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    • 제29권9호
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    • pp.739-749
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    • 1992
  • The sols prepared by dialyzing solutions, in which the hydrolyzed precipitates of TEOT or directly Ti(OC3H7)4 were resolved, were the nanoparticulate sol with the average particle size less than 7 nm and the anatase crystal phase. In the pH range of 1.5 to 2.9, the particle size of the nanoparticulate TiO2 sols (0.09 mol/ι) increased gradually upto 15 nm~26nm with the increase of pH in the initial aging state but the sols were transparent all the time, and stable without growin any more after 30 days. When the slipcasted porous alumina tubes were coated by the sol-gel dipping method, the minimum particle size and the aging time for forming the coated gel layer at the given pH were optimized. For obtaining the very thin crack-free and reproducible membrane coating, the use of a nanoparticulate TiO2 sol (0.09 mol/ι) aged for about 30 dyas at pH=2.0 was found to be the best.

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사이클론 분리기 시스템 내에서의 가스 주입 유속에 따른 세라믹 입자 거동 전산모사 (Numerical investigation of ceramic particle movement for injected gas flow rate in cyclone separator system)

  • 우효상;심광보;정용재
    • 한국결정성장학회지
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    • 제13권3호
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    • pp.145-151
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    • 2003
  • 전산유체역학을 이용하여 전형적인 구조를 갖는 사이클론 분리기 시스템 내에서의 주입 가스 유동 및 입자 거 동해석을 통해 가스 주입 유속에 따른 입자 거동 양상을 3차원적으로 해석하였다. 해석 결과는 Navier-stokes 방정식을 이용한 유체 유동 현상과 Lagrangian 접근법을 이용한 입자 거동 경로 추적을 결합시켜 도출되었다. 주입 유속이 증가함에 따라 내부 압력 손실이 증가하였고 이런 내부 압력 변화는 분리기 내의 유체의 유동 양상에 영향을 미쳤다. 입자의 거동은 유체의 유동에 의해 결정되었으며 일정 유속에 대해서는 입자의 크기에 크게 의존하였다. 그리고 주입 유속의 증가는 입자의 경로를 증가시키면서 분리기의 하부 영역으로 이동시켰다. 이로 인해 분리기내에 존재하는 입자의 최소 크기가 작아지며 일정 크기의 입자의 경우 분리율이 증가하였다. 결론적으로 가스 유입 유속의 변화는 내부의 유체 유동 변화와 입자 거동 양상에 중요한 요인이 된다.

기체분리용 세라믹 복합분리막의 개발: I. 극미세 입자 실리카 졸의 코팅 특성 (Development of Ceramic Composite Membranes for Gas Separation: I. Coating Characteristics of Nanoparticulate SiO2 Sols)

  • 현상훈;;윤성필
    • 한국세라믹학회지
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    • 제29권6호
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    • pp.496-504
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    • 1992
  • Alumina tubes suitable for the support of gas separation membranes have been prepared by the slipcasting technique. These supports have the average pore size of 0.1 ${\mu}{\textrm}{m}$ within the narrow distribution. The sol-gel dipcoating process of nanoparticulate sols is very sensitive to microstructure of the support, and the coating on the inside surface of the tube is found to be more successful than on the outside surface. Nanoparticulate silica sols (0.82 mol/ι) have been synthesized by an interfacial hydrolysis reaction between TEOS and high alkaline water. When coating an alumina tube with these sols, the minimum limits of the particle size and the aging time required for forming the coated gel layer at the given pH are provided. It is optimum to coat the support with less concentrated sols stabilized through aging for the appropriate time (more than 22 days) at the lower pH (pH 2.0) for producing a reproducible crack free thin film coating in composite membranes.

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기체분리용 세라믹 복합분리막의 개발 : IV. ${\gamma}$-알루미나 분리막의 투과 특성 (Development of Ceramic Composite Membranes for Gas Separation: IV. Permeation Characteristics of ${\gamma}$-Alumina Membranes)

  • 현상훈;강범석;최두진
    • 한국세라믹학회지
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    • 제29권12호
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    • pp.970-980
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    • 1992
  • ${\gamma}-alumina$ membranes were prepared by sol-gel dip coating or pressurized coating of boehmite sols on slipcasted ${\gamma}-alumina$ support tubes. The particle size of sols synthesized via the modified Yoldas-method could be controlled below 5 mn according to the mole ratio of nitric acid/aluminumtri-sec-butoxide (0.07~1.0). The reproducible crack-free composite membranes were produced by the 2nd dip coating or the pressurized coating technique using very stable sols with the particle size of 45 nm. Nitrogen gas permeability through the top-layer in the composite membrane was about $70~55{\times}10^{-7}\;mol/m^2{\cdot}s{\cdot}Pa$. The thermal stability of the top layer was proved to be good enough upto the heat-treatment temperature of $500^{\circ}C$.

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초음파 분무를 이용한 세라믹 테이프의 성형 (fabrication of Ceramic Tape By Ultrasonic Spray)

  • 윤정한;박양수;심수만;이해원
    • 한국세라믹학회지
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    • 제36권6호
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    • pp.625-631
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    • 1999
  • Ceramic tapes were fabricated by ultrasonically spraying slurries of monodispersed spherical and alumina powders. Effects of slurry compositions on tape forming were investigated. A relatively fast rate of solvent evaporation caused pores and cracks to be formed. A good chemical affinity between solvent and binder gave rise to binder separation resulting in inhomogeneous distribution of binder. Defect-free silica tapes with uniform distribution of particle packing and the binder were obtained from the solvent having a low chemical affinity and a slow evaporation rate and containing appropriate amounts of the binder and the plasticizer. Tape thickness could be controlled by adjusting solids loadings and slurry feed rates. It was possible to fabricate a tape in 15 $\mu\textrm{m}$ thickness from 7 vol% alumina slurry.

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성형공정(成形工程)과 원료입도(原料粒度)가 다공성(多孔性) 탄화규소(炭火硅素) 세라믹 캔들 필터 특성(特性)에 미치는 영향(影響) (Effect of Forming Process and Particle Size on Properties of Porous Silicon Carbide Ceramic Candle Filters)

  • 한인섭;서두원;홍기석;우상국
    • 자원리싸이클링
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    • 제19권5호
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    • pp.31-43
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    • 2010
  • 석탄가스화 복합발전 시스템의 집진설비용 다공성 탄화수소 캔들 필터 제조를 위해 래밍성형과 진공 압출성형 공정에 외해 캔들필터 성형체를 제조하였다. 다양한 입도를 갖는 탄화규소 분말을 출발원료로 하였으며, 비점토계 무기 소결조제로 뮬라이트와 칼슘 카보네이트 분말을 사용하였다. 래밍성형과 진공 압출성형에 의한 캔들 필터 성형체들은 대기 분위기 $1400^{\circ}C$에서 2시간 소성하여 제조하였다. 캔들 필터 성형공정과 출발원료 입도가 소결된 다공성 캔들 필터 지지층의 기공율, 밀도, 강도 (굽힘강도, 압축강도)와 미세구조에 미치는 영향을 조사하였다. 래밍성형 공정에 외한 제조원 다공성 탄화규소 캔들 필터 소결체가 압출성형된 필터에 비해 높은 밀도 및 강도를 나타내고 있었으며, 그 최고 값은 각각 $2.0\;g/cm^3$과 45 MPa이었다. 한편 캔들 필터 지지층의 장기 내식성 평가 예측을 위하여 소결된 시편에 대해 석탄가스화 복합발전 $600^{\circ}C$의 모사 합성가스 분위기에서 2400시간 부식실험을 수행하였다.

고온 수전해 전해질 막의 제막조건에 따른 미세구조 분석 (Microstructure Analysis with Preparation Condition of Electrolyte Membrane for High Temperature Electrolysis)

  • 최호상;손효석;황갑진;배기광
    • 한국수소및신에너지학회논문집
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    • 제17권2호
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    • pp.141-148
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    • 2006
  • This study was carried out to analyze the microstructure characteristics of electrolyte membrane through XRD, SEM and AC impedance measurement for using in high temperature steam electrolysis(HTE). It was investigated that thermal stability and electric characteristics by sintering condition using dry and wet process, and confirmed growth of particle and density change by sintering temperature. The sintering temperature and behavior had an effect on the relative density of the ceramic and the average grain size. The more amount of dispersant in organic compound increase, the more the density increased. But the binder was shown opposite phenomenon. It was analyzed that electrolyte resistance and electrical characteristics using AC impedance. The electrical properties of YSZ grain boundary changed with the sintering temperature.

Gas Permeation of SiC Membrane Coated on Multilayer γ-Al2O3 with a Graded Structure for H2 Separation

  • Yoon, Mi-Young;Kim, Eun-Yi;Kim, Young-Hee;Whang, Chin-Myung
    • 한국재료학회지
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    • 제20권9호
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    • pp.451-456
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    • 2010
  • A promising candidate material for a $H_2$ permeable membrane is SiC due to its many unique properties. A hydrogen-selective SiC membrane was successfully fabricated on the outer surface of an intermediate multilayer $\gamma-Al_2O_3$ with a graded structure. The $\gamma-Al_2O_3$ multilayer was formed on top of a macroporous $\alpha-Al_2O_3$ support by consecutively dipping into a set of successive solutions containing boehmite sols of different particle sizes and then calcining. The boehmite sols were prepared from an aluminum isopropoxide precursor and heated to $80^{\circ}C$ with high speed stirring for 24 hrs to hydrolyze the precursor. Then the solutions were refluxed at $92^{\circ}C$ for 20 hrs to form a boehmite precipitate. The particle size of the boehmite sols was controlled according to various experimental parameters, such as acid types and acid concentrations. The topmost SiC layer was formed on top of the intermediate $\gamma-Al_2O_3$ by pyrolysis of a SiC precursor, polycarbosilane, in an Ar atmosphere. The resulting amorphous SiC-on-$Al_2O_3$ composite membrane pyrolyzed at $900^{\circ}C$ possessed a high $H_2$ permeability of $3.61\times10^{-7}$ $mol{\cdot}m^{-2}{\cdot}s^{-1}{\cdot}Pa^{-1}$ and the $H_2/CO_2$ selectivity was much higher than the theoretical value of 4.69 in all permeation temperature ranges. Gas permeabilities through a SiC membrane are affected by Knudsen diffusion and a surface diffusion mechanism, which are based on the molecular weight of gas species and movement of adsorbed gas molecules on the surface of the pores.