• Title/Summary/Keyword: Ceramic microstructure

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Fabrication of Artificial Light-weight Aggregates of Uniform Bloating Properties Using a Temperature-raising Sintering Method (승온 소성법을 이용한 균일 발포 특성을 갖는 인공경량골재의 제조)

  • Kang, Min-A;Kang, Seung-Gu;Lee, Gi-Gang;Kim, Yoo-Tack
    • Journal of the Korean Ceramic Society
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    • v.49 no.2
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    • pp.161-166
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    • 2012
  • The temperature-rasing sintering method was used in this study to fabricate the aggregates of uniform pore size and distribution containing reject ash occurred in the thermal power plant. The spheric green aggregates made of reject ash were put into the box furnace of 800~$1000^{\circ}C$, heated with a heating rate of 5~$15^{\circ}C$/min to 1200~$1275^{\circ}C$, sintered for 10 min and then discharged out of the furnace to the room temperature. The input temperature, heating rate and sintering temperature increased the bloating phenomenon of the specimen, and the sintering temperature among them was the most effective factor. The aggregate manufactured at $1275^{\circ}C$ had the specific gravity of about 1.0 and water absorption of 1~2%, and the pores of 500~1,000 ${\mu}m$ were uniformly distributed across the whole specimen. Especially, the aggregates fabricated using the temperature-rasing sintering method in this study showed an excellent bloating properties and uniform microstructure without black core phenomenon which is typical for the bloated ceramics synthesized by direct sintering method.

Preparation and its Characteristics of Fly Ash-based Geopolymeric Mortar using Low Grade Silica Waste (저급규석을 활용한 Fly Ash 지오폴리머 모르타르 제조 및 특성)

  • Son, Se-Gu;Hong, Seung-Yeob;Kim, Young-Do
    • Journal of the Korean Ceramic Society
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    • v.45 no.7
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    • pp.395-400
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    • 2008
  • This paper indicates the investigation about the development of ET (Environmental Technology) industrial geopolymeric materials from mixture silica mine waste, coal fly ash and alkali activator solution (sodium silicate) by the geopolymer technique at ambient temperature. The results showed that higher compressive strength of geopolymeric mortar increased with a reduce of L/S ratio and increased along with an increase of coal fly ash content. The compressive strengths of geopolymer mortar on low silica of C Silica Mine and K Silica Mine are 18.7 MPa, 20.4 MPa, respectively. Compressive strength of geopolymeric mortar depends on L/S ratio and coal fly ash content added.. Additionally, scanning electron microscope (SEM) techniques are used to characterize the microstructure of the geopolymeric mortars. SEM observation shows that it is possible to have amorphous aluminosilicate gel within mortar. XRD patterns indicate the fact that geopolymeric mortar is composed of amorphous aluminosilicate phase, calcite and quartz.

Low Temperature Processing of Nano-Sized Magnesia Ceramics Using Ultra High Pressure (초고압을 이용한 나노급 마그네시아 분말의 저온 소결 연구)

  • Song, Jeongho;Eom, Junghye;Noh, Yunyoung;Kim, Young-Wook;Song, Ohsung
    • Journal of the Korean Ceramic Society
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    • v.50 no.3
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    • pp.226-230
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    • 2013
  • We performed high pressure high temperature (HPHT) sintering for the 20 nm MgO powders at the temperatures from $600^{\circ}C$ to $1200^{\circ}C$ for only 5 min under 7 GPa pressure condition. To investigate the microstructure evolution and physical property change of the HPHT sintered MgO samples, we employed a scanning electron microscopy (SEM), density and Vickers hardness measurements. The SEM results showed that the grain size of the sintered MgO increased from 200 nm to $1.9{\mu}m$ as the sintering temperature increased. The density results showed that the sintered MgO achieved a more than 95% of the theoretical density in overall sintering temperature range. Based on Vickers hardness test, we confirmed that hardness increased as temperature increased. Our results implied that we might obtain the dense sintered MgO samples with an extremely short time and low temperature HPHT process compared to conventional electrical furnace sintering process.

Strengthening method of a porcelain fused Au-Pt-Cu-0.5In alloy (도재소부용 금속구조물의 강화방법)

  • Lee, Sang-Hyeok;Doh, Jung-Mann;Jung, Ho-Yeon
    • Journal of Technologic Dentistry
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    • v.25 no.1
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    • pp.63-70
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    • 2003
  • The microstructure and hardness of a porcelain fused Au-Pt-Cu-In alloy was investigated using optical microscopy, secondary electron microscopy, electron probe microanalyzer, transmission electron microscope, and vickers hardness. The hardness of the heat-treated Au-Pt-Cu-In quartenary alloy reached a maximum value in 30 min at 550$^{\circ}C$ in the range of 150 to 950$^{\circ}C$. In the aged Au-Pt-Cu-0.5In alloy at 550$^{\circ}C$, the hardness of the alloy rapidly increased until 30min with increasing aging time and after that it was remained nearly constant value. Based on above results, glazing and final aging of the porcelain fused Au-Pt-Cu-0.5In alloy were performed at 920 and 550$^{\circ}C$, respectively. The hardness of Au-Pt-Cu-0.5In alloy glazed at 920$^{\circ}C$ was 90 Hv and that of the alloy aged for 30 min at 550$^{\circ}C$ increased to 160 Hv. This indicates that a ceramic-metal crown with high strength can be manufactured using the glazing at 920$^{\circ}C$ and followed final aging at 550$^{\circ}C$ for 30 min.

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Fabrication, Microstructures and High-Strain-Rate Properties of TiC-Reinforced Titanium Matrix Composites

  • 신현호;박홍래;장순남
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.259-259
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    • 1999
  • TiC ceramic particulate-reinforced titanium matrix composites were fabricated and the resultant densification, microstructure, and static and dynamic mechanical properties were studied. Comparing Ti with TiH₂powders as host materials for TiC ceramic reinforcement by pressureless vacuum sintering, TiH₂-started composites showed better sinterability and resistance to both elastic and plastic deformation than Ti-started ones. When TiH₂and TiH₂-45 vol.%TiC samples were hot pressed, TiH₂matrices transformed to alpha prime Ti and alpha Ti phase, respectively. It is interpreted that the diffusion of an alpha stabilizer carbon from TiC into the matrix is one of the plausible reasons far such a microstructural difference. The 0.2% offset yield strengths of the hot pressed TiH₂and TiH₂-45 vol.%TiC samples were 1008 and 1446 MPa, respectively, in a static compressive mode (strain rate of 1×$10^{-3}$/s). Dynamic compressive strengths of the samples were 1600 and 2060 MPa, respectively, at a strain rate of 4×10³/s.

Effects of Drying Temperature on the $LiCoO_2$ Thin Films Fabricated by Sol-gel Method

  • Kim, Mun-Kyu;Park, Kyu-Sung;Kim, Duk-Su;Son, Jong-Tae;Kim, Ho-Gi
    • Journal of the Korean Ceramic Society
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    • v.38 no.9
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    • pp.777-781
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    • 2001
  • $LiCoO_{2}$ thin films have received attention as cathodes of thin film microbatteries in these days. In this study, $LiCoO_{2}$ thin films are fabricated by a sol-gel spin coating method followed by a post-annealing process. The thermal decomposition behaviour of precursor is investigated by TG/DTA analysis. The change of crystallinity, microstructure and electrochemical properties of final films as the drying temperature changes are also studied by XRD, SEM and galvanostatic charge/discharge cycling test. The relationship between the discharge capacity and the drying temperature are intensively investigated in this work.

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Electrical Properties of Tape-Cast Zirconia Thin Plates with the Mixing Ratios of $3Y-ZrO_2$ and $8Y-ZrO_2$ Powders ($3Y-ZrO_2$$8Y-ZrO_2$ 분말의 혼합비율에 따른 테이프 캐스트된 지르코니아 박판의 전기적 성질의 변화)

  • 김선재;강대갑;김경호;정충환;박지연
    • Journal of the Korean Ceramic Society
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    • v.31 no.9
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    • pp.969-974
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    • 1994
  • After adding 8Y-ZrO2 powders to 3Y-ZrO2 powders at ratios of 0, 33, 50, 67, and 100% by weight, the mixed yttria-stabilized zirconia specimens were fabricated into thin plate using tape~casting method and then sintered at 150$0^{\circ}C$ for 4h in air. The crystalline structure, microstructure and electrical properties of the sintered zirconia thin plates were investigated by using X-ray diffractometer, scanning electron microscope and impedance analyser, respectively. At the temperatures higher than 75$0^{\circ}C$, the sintered thin plate with 33% 8Y-ZrO2 content shows higher mechanical properties and lower electrical resistivity than 8Y-ZrO2 thin plate which is generally used as an electrolyte for solid oxide fuel cells. This is due to the fact that the zirconia thin plates with low 8Y-ZrO2 content maintain the slope of low temperature region up to high temperatures, whereas at temperatures higher than 50$0^{\circ}C$ the slope decrease in the zirconia thin plates with high 8Y-ZrO2 content.

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Effect of annealing Atmosphere on the Piezoelectric and Mechanical Properties of PZT Ceramics (PZT 세라믹스이 압전 및 기계적 특성에 미치는 어닐링 분위기의 영향)

  • 임진호;손준호;김진호;조상희
    • Journal of the Korean Ceramic Society
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    • v.31 no.9
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    • pp.1037-1043
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    • 1994
  • The effects of annealing atmosphere and temperature on piezoelectricity (k33) and the mechanical strength of machined PZT was studied. Morphotropic Nb-doped PZT was sintered, machined to a rod and then annealed between 80$0^{\circ}C$ and 100$0^{\circ}C$ in air, PbZrO3, and CuO atmospheres respectively. In air or PbZrO3 atmosphere, the compressive strength of Nb-doped PZT increased by 12% with little change in k33 irrespective of annealing temperature. In CuO atmosphere, on the other hand, the compressive strength increased by 20% with little change in k33 at 80$0^{\circ}C$ but both turned to significant decrease above 90$0^{\circ}C$. The examination of the phase distribution and microstructure beneath the surface of CuO-treated PZT revealed that the changes in compressive strength and k33 are closely related to the reaction between PZT and vaporized CuO:liquid PbO precipitated in shallow surface region by the substitution of Cu to Pb sites enhances the decrease in microcracks and the surface roughness at 80$0^{\circ}C$ ; rapid evaporation of precipitated PbO expands a porous region of changed composition into the bulk above 90$0^{\circ}C$.

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Microstructure of $SrBi_2(Ta,Nb)_2O_9$ Thin Films on $SrTiO_3$(001) Single Crystal ($SrTiO_3$(001) 단결정 위에 제조된 $SrBi_2(Ta,Nb)_2O_9$ 박막의 미세구조)

  • 이지현
    • Journal of the Korean Ceramic Society
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    • v.37 no.10
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    • pp.1008-1013
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    • 2000
  • SrTi $O_3$(001) 단결정 기판 위에 졸-겔 스핀코팅으로 $SrBi_2(Ta,Nb)_2O_9$ 박막을 도포하고 그 결정화 과정을 고온 X-선 회절분석 (HTXRD)으로 추적하면서 Pt(111)/Ti/ $SiO_2$/Si 위에 성장한 박막과 비교하였다. SrTi $O_3$(001) 단결정 기판 위에 도포된 $SrBi_2Nb_2O_{9}$ 박막은 fluorite-like phase와 같은 transient phase를 거치지 않고 곧바로 순수한 $SrBi_2Nb_2O_9$ 상으로 결정화가 시작되었으며 결정화가 시작되는 온도인 ${\sim}540^{\circ}C$부터 c축 배향성장하였다. 또한 $SrB i_2(Ta,Nb)_2O_9$ 박막은 Ta/Nb 비에 관계없이 $SrTiO_3$(001) 위에서 모두 $(00{\ell})$로 배향되었으며, 코팅 횟수가 늘어나 필름의 두께가 증가함에 따라 c축 배향성은 미세한 감소를 보였다. $SrBi_2Nb_2O_9/SrTiO_3$단면을 TEM으로 관찰한 결과 $SrBi_2Nb_2O_9$은 대체로 불규칙한 크기의 다결정체로 되어 있었으나 계면 부근에서는 [001]$_{SBN}$//[001]$_{SrTi}$ $O_3$/, [100]$_{SBN}$//[100]$_{SrTi}$ $O_3$/라는 결정학적 관계를 가지며 에피탁샬 성장했음을 알 수 있었다.있었다.

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Effect of $V_2O_5$ and $H_3BO_3$ Additives on Sintering of Magnesium Oxide (Magnesia 소결에 미치는 $V_2O_5$$H_3BO_3$ 첨가의 영향)

  • 이종권;박철원
    • Journal of the Korean Ceramic Society
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    • v.20 no.3
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    • pp.193-198
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    • 1983
  • This experiment has been carried out for the purpose of investigating the effect of $V_2O_5$ and $H_3BO_3$ additives on sintering of magnesium oxide over the temperature range of 1300-150$0^{\circ}C$ MgO powder has been obtained by calcin-ing extra reagent grade magnesium carbonate(basic) at 90$0^{\circ}C$ for 30 minutes. The specimens were prepared by compression with pressure of 700Kg/cm2 then fired at 1300-150$0^{\circ}C$ for 0-5hrs. Sintering behaviour and microstructure of fired specimens were examined. Densification rates obeyed the equation D=K 1n t+C. The ratio of density in case of addition of $V_2O_5$ to theoretical density of pure periclase was 95-99% Activation energy of densification in case of $V_2O_5$ addition was 30.15 Kcal/mole. The range of average grain size in case of addition of $V_2O_5$ was 40-50$\mu\textrm{m}$. $H_3BO_3$ addtivie had not an effect on densification of MgO.

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