• 제목/요약/키워드: Ceramic microstructure

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중석이 첨가된 고분자 유기물 열분해 방법에 의한 신세라믹복합체 개발 (Development of Novel Ceramic Composites by Active Filler Controlled Polymer Pyrolysis with Tungsten)

  • 강건택;김득중
    • 한국세라믹학회지
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    • 제35권9호
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    • pp.939-944
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    • 1998
  • 실리콘함유 고분자(Polysiloxane)의 세라믹변환과정에서의 부피수축효과를 조절하기 위하여 활성화금속으로 중석을 첨가하여 열분해 및 합성반응을 통해 신 세라믹 복합체를 개발하고 이의 세라믹화 과정이나 물성을 조사하였다. 제조된 시편의 미세조직은 고분자로부터 야기된 $S_{1}$-O-C게열의 Glass기지상과, 분해잔여물(고상,기상)등과 활성화금속과의 반응르로 생성된 고경도의 탄호물로 이루어져 있어 향후 내마모재료로서의 응용을 기대할 수 있을 것이다. 제조된 복합체의 물성은 반응조건에 많이 의존함을 알 수 있었다. 1400~$1500^{\circ}C$에서 열분해 시켜 제조한 복합체의 밀도는 95% 이상의 상대밀도와, 경도 값은 7~8GPa 정도이고 탄성률은 220~230 GPa, 파괴인성응ㄴ 6~6.8$MPam^{1/2}$, 파괴강도는 380~470 MPs정도의 값을 나타내었다.

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EPD 방법을 이용한 알루미나-실리카 복합 코팅막의 제조와 전기절연 특성 (Preparation of Alumina-Silica Composite Coatings by Electrophoretic Deposition and their Electric Insulation Properties)

  • 지혜;김두환;박희정;임형미;이승호;김대성;김영희
    • 한국세라믹학회지
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    • 제51권3호
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    • pp.177-183
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    • 2014
  • Alumina-silica composite coating layers were prepared by electrophoretic deposition (EPD) of plate-shaped alumina particles dispersed in a sol-gel binder, which was prepared by hydrolysis and the condensation reaction of methyltrimethoxysilane in the presence of colloidal silica. The microstructure and the electrical and thermal properties of the coatings were compared according to the EPD process parameter: voltage, time and the content of the plate-shaped alumina particles. The electrical insulation property of the coatings was measured by a voltage test. The coatings were prepared by EPD of the sol-gel binder with 5-30 wt% plate alumina particles on parallel electrodes at a distance of 2 cm for 1-10 min under an applied voltage of 10-30 V. The coatings experienced increased breakdown voltage with increasing thickness. However, the higher the thickness was, the smaller the breakdown voltage strength was. A breakdown voltage as high as 4.6 kV was observed with a $400{\mu}m$ thickness, and a breakdown voltage strength as high as 27 kV/mm was achieved for the sample under a $100{\mu}m$ thickness.

Microstructure Evolution and Dielectric Characteristics of CaCu3Ti4O12 Ceramics with Sn-Substitution

  • Kim, Cheong-Han;Oh, Kyung-Sik;Paek, Yeong-Kyeun
    • 한국세라믹학회지
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    • 제50권1호
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    • pp.87-91
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    • 2013
  • The doping effect of Sn on the microstructure evolution and dielectric properties was studied in $CaCu_3Ti_{4-x}Sn_xO_{12}$ polycrystals. Samples were produced by a conventional solid-state reaction method. Sintering was carried out at $1115^{\circ}C$ for 2-16 h in air. The dielectric constant and loss were examined at room temperature over a frequency range between $10^2$ and $10^6$ Hz. The microstructure was found to evolve into three stages. Addition of $SnO_2$ led to an increase in density and advanced formation of abnormal grains. The formation of coarse grains with a reduced thickness of the boundary brought about an enhanced dielectric constant and a lower dielectric loss below ~1 kHz. EDS data showed the Cu-rich phase along the grain boundary, which should contribute to the improved dielectric constant according to the internal barrier layer capacitor model. After all, $SnO_2$ was an effective dopant to elevate the dielectric characteristics of $CaCu_3Ti_{4-x}Sn_xO_{12}$ polycrystals as a promoter for abnormal grain growth.

$91PbO-9WO_3$가 과잉첨가된 $40Pb(Mg_{1/3}Nb_{2/3})O_3-30PbTiO_3-30Pb(Mg_{1/2}W_{1/2})O}3$계 세라믹스의 미세구조와 유전특성 (Microstructure and Dielectric Properties in $40Pb(Mg_{1/3}Nb_{2/3})O_3-30PbTiO_3-30Pb(Mg_{1/2}W_{1/2})O}3$ Ceramics with Excess $91PbO-9WO_3$ Addition)

  • 길영배;이응상
    • 한국세라믹학회지
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    • 제34권3호
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    • pp.281-288
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    • 1997
  • 유전율이 높고 온도안정성이 우수하다고 알려져 있는 40Pb(Mg1/3Nb2/3)O3-30PbTiO3-30Pb(Mg1/2W1/2)O3계 세라믹스에 소결온도를 낮추기 위하여 저온에서 액상을 형성하는 91PbO-9WO3를 과잉첨가하여 소결성, 미세구조 및 유전성의 변화에 대하여 조사하였다. 91PbO-9WO3의 첨가량이 증가함에 따라 소결온도가 저하하였으며 6 mol%첨가시는 875$^{\circ}C$에서 소결이 가능하였다. 유전율은 기본조성에서 16,400이었고, 첨가제가 1 mol% 과잉첨가된 경우 18,500으로 최대값을 나타냈으며 이후 첨가량이 증가함에 따라 감소하였다. 첨가제의 첨가량이 2~4mol%인 시편의 온도에 따른 유전율 변화곡선에서 double peak maxima가 나타났으나, 첨가량이 5 mol% 이상인 시편에서는 입계에 텅스텐을 많이 포함하고 있는 결정상이 생성되었고 double peak maxima는 나타나지 않았다.

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서천화력발전소 매립 석탄재로부터 제조한 다양한 조성비의 지오폴리머와 그 특성의 평가 (Developing and Assessing Geopolymers from Seochun Pond Ash with a Range of Compositional Ratios)

  • 이수정;주형태;전철민;강남희;조성백
    • 한국세라믹학회지
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    • 제50권2호
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    • pp.134-141
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    • 2013
  • Pond ash produced from Seochun Power Station was quantitatively characterized to manufacture geopolymers with a range of Si/Al compositional ratios. Mix consistency was kept nearly constant for comparing the compressive strengths of geopolymers. The amorphous composition of coal ash was determined using XRF and quantitative X-ray diffraction. Different mix compositions were used in order to achieve Si/Al ratios of 2.0, 2.5 and 3.0 in the geopolymer binder. Geopolymers synthesized from coal ash with a Si/Al ratio of 3.0 exhibited the highest compressive strength in this study. It was found that geopolymers activated with aluminate produced different microstructure from that of geopolymers activated with silicate. High silica in alkali activators produced the fine-grained microstructure of geopolymer gel. It was also found that high compressive strength was related to low porosity and a dense, connected microstructure. The outcome of the reported experiment indicates that quantitative formulation method made it possible to choose suitable activators for achieving targeted compositions of geopolymers and to avoid efflorescence.

고에너지 분쇄 매체 지르코니아 Beads의 미세구조 및 기계적 특성에 따른 마모율 분석 (Analysis of Attrition Rate of Y2O3 Stabilized Zirconia Beads with Different Microstructure and Mechanical Properties)

  • 김정환;윤세중;한병동;안철우;윤운하;최종진
    • 한국재료학회지
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    • 제28권6호
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    • pp.349-354
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    • 2018
  • Particle size reduction is an important step in many technological operations. The process itself is defined as the mechanical breakdown of solids into smaller particles to increase the surface area and induce defects in solids, which are needed for subsequent operations such as chemical reactions. To fabricate nano-sized particles, several tens to hundreds of micron size ceramic beads, formed through high energy milling process, are required. To minimize the contamination effects during high-energy milling, the mechanical properties of zirconia beads are very important. Generally, the mechanical properties of $Y_2O_3$ stabilized tetragonal zirconia beads are closely related to the mechanism of phase change from tetragonal to monoclinic phase via external mechanical forces. Therefore, $Y_2O_3$ distribution in the sintered zirconia beads must also be closely related with the mechanical properties of the beads. In this work, commercially available $100{\mu}m-size$ beads are analyzed from the point of view of microstructure, composition homogeneity (especially for $Y_2O_3$), mechanical properties, and attrition rate.

입력기체비를 이용한 미세구조 변화로부터 화학증착 탄화규소의 복층구조 제작 (Fabrication of CVD SiC Double Layer Structure from the Microstructural Change Through Input Gas Ratio)

  • 오정환;왕채현;최두진;송휴섭
    • 한국세라믹학회지
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    • 제36권9호
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    • pp.937-945
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    • 1999
  • 반응결합 탄화규소(RBSC) 반응관을 보호하기 위하여, 반응결합 탄화규소 기판 위에 탄화규소를 1~10 범위의 입력기체비(${\alpha}=P_{H2}/P_{MTS}=Q_{H2}/Q_{MTS}$)와 1050~1300$^{\circ}C$범위의 증착온도에서 methyltrichlorosilane(MTS)로부터 수소분위기에서 저압화학기상법으로 증착하였다. 1250$^{\circ}C$의 증착온도에서 입력기체비가 감소함에 따라 증착속도는 증가하다가 감소하였다 입력기체비가 높을 때에는 (111) 우선배향성을 나타내고 과립형의 미세구조를 보이며, 입력기체비가 작을 경우에는 (220) 우선배향성을 가지는 마면주상의 미세구조가 관찰되었다. 증착온도가 증가함에 따라 입력기체비와 비슷하게 미세구조의 변화하는결과를 얻었으며, 이러한 결과는 증착기구의 변화와 밀접한 관련이 있다. 일정한 증착온도에서 입력기체비의 조정를 통하여 얻었으며, 이러한 결과는 증착기구의 변화와 밀접한 관련이 있다. 일정한 증착온도에서 입력기체비의 조절을 통하여 과립형과 미면주상의 미세구조를 함께 가지는 복층구조를 연속공정을 통하여 성공적으로 제조하였다.

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초음파 분무 열분해법을 이용한 스칸디아 안정화 지르니코니아의 제조와 전기 전도도 (Preparation and Electrical Conductivity of Scandia Stabilized Zirconia by using Ultrasonic Spray Pyrolysis)

  • 최영훈;백동현;박영철;임경태;서동수
    • 한국세라믹학회지
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    • 제44권12호
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    • pp.690-695
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    • 2007
  • Scandia stabilized zirconia (ScSZ) is adapted for electrolyte material of solid oxide fuel cell (SOFC) because of its high ionic conductivity and chemical stability. ScMnSZ1 powder having a composition of $((ZrO_2)_{0.89}(Sc_2O_3)_{0.1}(MnO_2)_{0.01})$ is synthesized by ultrasonic spray pyrolysis (USP) method. Porous ScMnSZ1 powder is obtained by using a pore forming agent. Microstructure and morphology, particle size distribution of porous powder synthesized with 3wt% pore forming agent are investigated. Sintered ScMnSZ1 sample with ground fine powder are also investigated their microstructure and electrical conductivity. The electrical conductivity of sintered ScMnSZ1 samples with ground fine powder was 0.082 S/cm, 0.127 S/cm and 0.249 S/cm at $750^{\circ}C$, $800^{\circ}C$ and $900^{\circ}C$, respectively.

Properties of Working Electrodes with Nano YBO3:Eu3+ Phosphor in a Dye Sensitized Solar Cell

  • Noh, Yunyoung;Choi, Minkyoung;Kim, Kwangbae;Song, Ohsung
    • 한국세라믹학회지
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    • 제53권2호
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    • pp.253-257
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    • 2016
  • We added 0 ~ 5 wt% $YBO_3:Eu^{3+}$ nano powders in a scattering layer of a working electrode to improve the energy conversion efficiency (ECE) of a dye sensitized solar cell (DSSC). FESEM and XRD were used to characterize the microstructure and phase. PL and micro Raman were used to determine the fluorescence and the composition of $YBO_3:Eu^{3+}$ phosphor. A solar simulator and a potentiostat were used to confirm the photovoltaic properties of the DSSC with $YBO_3:Eu^{3+}$. From the results of the microstructure and phase of the fabricated $YBO_3:Eu^{3+}$ nano powders, we identified $YBO_3:Eu^{3+}$ having particle size less than 100 nm. Based on the microstructure and micro Raman results, we confirmed the existence of $YBO_3:Eu^{3+}$ in the scattering layer and found that it was dispersed uniformly. Through photovoltaic properties results, the maximum ECE was shown to be 5.20%, which can be compared to the value of 5.00% without $YBO_3:Eu^{3+}$. As these results are derived from conversion of light in the UV range into visible light by employing $YBO_3:Eu^{3+}$ in the scattering layer, these indicate that the ECE of a DSSC can be enhanced by employing an appropriate amount of $YBO_3:Eu^{3+}$.

Filled Skutterudites: from Single to Multiple Filling

  • Xi, Lili;Zhang, Wenqing;Chen, Lidong;Yang, Jihui
    • 한국세라믹학회지
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    • 제47권1호
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    • pp.54-60
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    • 2010
  • This paper shortly reviews our recent work on filled skutterudites, which are considered to be one of the most promising thermoelectric (TE) materials due to their excellent power factors and relatively low thermal conductivities. The filled skutterudite system also provides a platform for studying void filling physics/chemistry in compounds with intrinsic lattice voids. By using ab initio calculations and thermodynamic analysis, our group has made progresses in understanding the filling fraction limit (FFL) for single fillers in $CoSb_3$, and ultra-high FFLs in a few alkali-metal-filled $CoSb_3$ have been predicted and then been confirmed experimentally. FFLs in multiple-element-filled $CoSb_3$ are also investigated and anonymous filling behavior is found in a few specific systems. The calculated and measured FFLs, in both single and multiple-filled $CoSb_3$ systems, show good accordance so far. The thermal transport properties can be understood qualitatively by a phonon resonance scattering model, and it seems that a scaling rule may exist between the lattice thermal resistivity and the resonance frequency of filler atoms in filled system. Even though a few things become clear now, there are still many unsolved issues that call for further work.