• 한국연소학회지
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• 제16권1호
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• pp.46-51
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• 2011

Exhaust gas of an industrial furnace used at such as metallurgy or ceramic manufacturing usually contains thermal energy with high temperature which can be recycled by heat exchanger. However, when the temperature of the exhaust gas is high such as more than $1,000^{\circ}C$, ordinary metallic heat exchanger cannot fully recover the heat due to the limitation of operating temperature depending on the material property. In the present study, a compact ceramic heat exchanger of cross flow type is introduced and evaluated by heat exchange rate and operating temperature. The ceramic heat exchanger can endure the gas temperature more than $1,300^{\circ}C$, and its volumetric heat exchanging rate exceeds 1 MW/$m^3$. The experimental data is also compared with the previous numerical result which shows reasonable agreement. Meanwhile, the gas leakage rate is measured to be about 3~4%, and heat loss to environmental air is about 23~26% of the fuel energy.

• 한국세라믹학회지
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• 제48권1호
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• pp.52-56
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• 2011

Silicon carbide (SiC) is a candidate material for heat exchangers for VHTR (Very High Temperature Gas Cooled Reactor) due to its refractory nature and high thermal conductivity. This research has focused on demonstration of physical properties and mock-up fabrication for the future heat exchange applications. It was found that the SiC-based components can be applied for process heat exchanger (PHE) and intermediate heat exchanger (IHX), which are operated at $400{\sim}1000^{\circ}C$, based on our examination for the following aspects: optimum fabrication technologies (design, machining and bonding) for compact design, thermal conductivity, corrosion resistance in sulfuric acid environment at high temperature, and simulation results on heat transferring and thermal stress distribution of heat exchanger mock-up.

• 한국안전학회지
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• 제14권4호
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• pp.78-84
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• 1999

A compact air-preheating type heat exchanger was developed and tested for the ultra-high temperature heat recovery applications. For the direct use of exhaust gases up to $1200^{\circ}C$, the heat exchanger adopted a ceramic core with high strength and low thermal expansion coefficient less than $1{\times}10^{-6}^{\circ}C^{-1}$. The ceramic core was fabricated by special extrusion and bonding techniques. To minimize thermal stresses in the core, spring-loaded sealing mechanism was designed and successfully installed. 1-pass air flow scheme was adopted for the compactness and cost-savings. The pressure test for the ceramic core showed no failure under 35 kPa and less than 3% leak under 7 kPa. Flue gas simulation system was developed to investigate the performance of the heat exchanger. The test results showed normal operations of the heat exchanger up to $1200^{\circ}C$ of exhaust gases and relatively high heat recovery efficiencies of 31～39% depending upon exhaust gas temperatures..

• 동력기계공학회지
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• 제20권4호
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• pp.12-18
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• 2016

Typical boiler system consists of combustion chamber and heat exchanger in one housing, therefore the size of boiler system is large and the heat exchanging efficiency becomes low. At these boiler systems, because the combustible mixture fires as free flame in the combustion chamber, consequently the combusted hot gas heats the heat exchanger only as conductive and convective heat transfer. The present Porous Ceramic Burner concept is that combustion process is occurred at the gaps of the porous ceramic materials, and the heat exchanger is placed in the same porous materials. Therefore we can reduce the boiler size, and we can also use radiative heat transfer from ceramic material with conductive and convective heat transfer from combusted gas throwing the porous materials. The purpose of this study is to search the flame stability ranges at different fuel flow rate and excess air ratio burning in the $Al_2O_3$ ceramic balls. We found out the stable excess air ratio range on given combustion intensity. And we can get clean porous ceramic combustion results compared with free flame.

• 한국안전학회지
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• 제11권4호
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• pp.107-114
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• 1996

A study to Improve the safety of the ceramic heat exchanger In the high temperature heat recovery system was performed in terms of air flow passes. The numerical and finite element analyses on the heat transfer and thermal stresses in the ceramic core related with air passes were carried out. The results showed that the stresses in the ceramic core induced by the thermal expansion are large enough to cause failure of the brittle ceramic core. The imployment of triple-pass air flow for the same ceramic core could increase the efficiency and effectively release approximately 20% of the maximum thermal stressess, thus improving the safety of the ceramic heat exchanger. The use of triple-pass, however, is limited by the amount of air flow due to the increase of pressure drop.

• 동력기계공학회지
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• 제18권1호
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• pp.38-44
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• 2014

The objectives of this study are to measure the ball recovery rate of cleaning apparatus for plate heat exchanger. Ceramic ball is used for plate heat exchanger cleaning. The main components of cleaning apparatus are comprised of ball collector, ball trap, ejector, pump and plate heat exchanger. The ball recovery rate are obtained with change in recovery time and velocity of water. The results show that the ball recovery rate is slightly increased with increase in the recovery time and the velocity of water over 0.4 m/s in the straight flow. In the case of reverse flow, the ball recovery rate more increased than straight flow. The maximum ball recovery rate of the straight flow and reverse flow reach 83.97% and 86.61%, respectively, when the velocity and cleaning time are 0.5 m/s and 15min.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2005년도 창립60주년 기념 추계 학술대회
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• pp.31.1-31.1
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• 2005

• 대한기계학회논문집B
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• 제31권4호
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• pp.330-334
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• 2007

The objective of this study was to investigate the effecs of fouling mitigation for ceramic ball in cooling water system experimentally. The devices filled with ceramic balls were connected to the bypass line of the heat exchanging system. Cooling water in the heat exchanging system was artificial water. To visualize the formation of fouling on the heat transfer surface a number of images were obtained using a CCD camera with real-time microscopy. Fouling resistances and overall heat transfer coefficients were measured in order to analyze fouling mitigation effects. We found that the ceramic ball devices for artificial water reduced the formation of fouling compared to the no-mitigation devices.

• 한국연소학회지
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• 제14권3호
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• pp.24-28
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• 2009

To improve its efficiency, most of the industrial furnace had been used recuperator. However, commonly used metal recuperator is not suitable under condition of temperature higher than $1000^{\circ}C$. The other hand, ceramic recuperator is able to use in high temperature condition. In the present study, the design program based on the basic heat exchanger design theory, and CFD modelling are applied to ceramic recuperator to verify the design results. Using design program to find the optimum design factor on the variation of recuperator condition. The result of this study are as follows : Thinner fin-plate thickness reduces pressure drop and increases heat-transfer rate, However, thin plate or plate with thin thickness(< 5 mm) is difficult to manufacture, due to limited mechanically strength.

• 설비공학논문집
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• 제21권11호
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• pp.613-620
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• 2009

The thermal stresses of a ceramic heat exchanger were analyzed numerically since the ceramic material is good in heat resistance but weak in the thermal stress. The analysis of thermal stress was conducted in the ceramic core with two boundary conditions depending on bolt jointing. The thermal stresses were computed by applying temperature and pressure distributions obtained from the numerical results of conjugate heat transfer to ANSYS WORKRBENCH. When number of bolt joining halls was reduced from $8\times2$ to $4\times2$, the maximum principal stresses decrease by 47.6~50.5% and increase in safety factors by 2.18~2.5 for ultimate tensile strength. Thus, it can be said that bolt joining halls should be minimized in ceramic heat exchanger to be efficient in reducing thermal stress. In addition, the width of particular gas flow passages were revised from 52 mm to 42 mm to reduce maximum thermal stresses since certain passages experienced high thermal stresses. From the revision, safety factors were increased by 13.8~14.1% for the boundary condition of $4\times2$ bolt joining halls. Therefore, it is suggested that thermal stress can be reduced by changing local geometry of a ceramic heat exchanger.