• Title/Summary/Keyword: Ceramic glaze

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Glaze Development with Application of Unity Molecular Formula

  • No, Hyunggoo;Kim, Soomin;Kim, Ungsoo;Cho, Wooseok
    • Journal of the Korean Ceramic Society
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    • v.53 no.5
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    • pp.535-540
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    • 2016
  • Effects of compositions and sintering conditions on glaze properties are shown in the diagram constructed by using the unity molecular formula (UMF) method in this study. Glossy characteristics of glaze were clearly differentiated by compositional area in the diagram and sintering process. As alumina and silica contents were increased, texture of the glaze became rough and opaque, akin to having been devitrified or underfired. The correlation between glossiness and surface roughness was found to be non-linear and inversely proportionate. Crystalline phases formed in the glaze were also influenced by the compositional area. Due to the high concentration of CaO, anorthite and wollastonite were formed depending on the compositions. Hardness was increased with an increase of alumina and silica concentrations in the glaze.

Achieve the mechanical strength of ceramic membrane using low temperature ceramic glaze (저온용 도자기 유약을 이용한 세라믹 분리막의 기계적 강도 증가)

  • Lee, Jong-Chan;Kim, Jin-Ho;Han, Kyu-Sung;Hwang, Kwang-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.1
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    • pp.38-43
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    • 2018
  • Ceramic membrane has been widely used for water treatment due to its advantages of eco-friendly property and low energy consumption. However, high porosity of ceramic membrane higher than 40 % may cause a problem of strength, when it is applied to a water treatment module. In order to solve this problem, the strength of the membrane edge was improved by using the ceramic glaze. Four different glaze compositions for low temperature sintering was selected to minimize the deformation of the membrane microstructure. After coating with low temperature glaze, cracks were observed due to differences in thermal expansion coefficient between the membrane and glaze. Thus, the thermal expansion coefficient of glaze was controlled by addition of cordierite and petalite. As a results, the compressive strength of the ceramic membrane, which was coated with the optimized glaze composition, was increased from $27N/m^2$ to $117N/m^2$, indicating that the glaze coating can improve the disadvantages of the fragile ceramic membrane.

Effect of Color Development of Willemite Crystalline Glaze by Adding NiO (Willemite 결정유에 NiO 첨가가 발색에 미치는 영향)

  • Lee, Chi-Youn;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.598-602
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    • 2010
  • When metal oxides are added into crystalline glaze, colors of glaze and crystals are similar as colorants generally. But the case of NiO in zinc crystalline glaze is different from general color development. When NiO is added to zinc crystalline glaze it can develop two or three colors. The active use of color development mechanism by adding NiO to the zinc crystalline glaze to control color of the base glaze and crystal with stability is investigated. This report is expected to contribute to the ceramic industry in improving application of zinc crystalline glaze. For the experiment of NiO, the quantity of NiO additives is changed to the base glaze for the most adequate formation of willemite crystal from previous research and firing condition: temperature increasing speed $5^{\circ}C/min$, holding 1 h at $1270^{\circ}C$, annealing speed $3^{\circ}C/min$ till $1170^{\circ}C$, holding 2 h at $1170^{\circ}C$ then naturally annealed. The samples are characterized by X-ray diffraction (XRD), UV-vis, and Micro-Raman. The result of the procedure as follows; Ni substitutes for Zn ion then glaze develops blue willemite crystals, as if cobalt is used, on brown glaze base. When NiO quantity is increased to over 5 wt%, willemite size is decreased, and the density of the crystal is increased, at the same time $Ni_2SiO_4$ (olivine) phase, the second phase, has been developed. The excessive NiO is reacted with silicate in the glass then developed green $Ni_2SiO_4$ (olivine), and quantity of $Ni_2SiO_4$ (olivine) is increased as quantity of willemite is decreased. It is proved to create three colors, blue, brown and green by controlling the quantity of NiO to the zinc crystalline glaze and it will improve the multiple use of colors to the ceramic design.

Reaction Iron Oxide and Magnesium Oxide in Ceramics Body with Glaze (도자기 소지구성 산화철, 산화마그네슘이 유약과의 반응)

  • Jung, Seok;Hwang, Dong-Ha;Lee, Byung-Ha
    • Korean Journal of Materials Research
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    • v.24 no.7
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    • pp.363-369
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    • 2014
  • This is the study on diffusion of ceramic body oxide compounds to glaze. For ceramic bodies, no ferrous oxides contain white ware, celadon, and 3 wt% iron oxides contained white ware was used in this experiment. These ceramic bodies were glazed by transparency glaze, iron oxides contained glaze, and glaze made by pine tree ash that treated in 1240 degree, under reduction condition for an hour. An electron probe microanalyzer(EPMA) was used to study diffusion of oxides and to calculate distance of ceramics bodies. As a result, only iron oxide and magnesium oxide from the body diffused to glaze, and also made a band which shown very thin layer of iron oxide and magnesium oxide between the body and glaze. The densest band of iron oxide formed 100 to $150{\mu}m$ in the glaze, and the densest band of magnesium oxide was found 50 to $100{\mu}m$ in the glaze. Therefore, it could be concluded that iron oxide in the body is diffused to the glaze and it affects the color of glaze, even though iron oxide exists in the glaze. Furthermore, the thickness of the glaze has an effect on the color of celadon.

Systematic Study on Colorative Mechanism of Ancient Goryeo Celadon Glaze by Mossbauer Spectroscopy and Chromaticity Analysis (뫼스바우어 분광법과 색도 분석에 의한 고대 고려청자의 발색메카니즘 연구)

  • Jeon, A-Young;No, Hyung-Goo;Kim, Ung-Soo;Cho, Woo-Seok;Kim, Kyung-Ja;Kim, Jong-Young;Kim, Chin-Mo;Kim, Chul-Sung;Kang, Gyung-In
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.66-71
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    • 2012
  • In ancient Goryeo celadon, the effect of the chemical composition and ionic state of Fe on the color was evaluated by Mossbauer spectroscopy and Design of Experiment (DOE) analysis. The ancient celadon pieces excavated from the kiln sites in GangJin and Buan areas were analyzed by Mssbauer spectroscopy, chromaticity, and DOE analysis. The color of celadon was found to be mainly determined by that of glaze since variations of $L^*$, $a^*$, and $b^*$ values for the body were much smaller than those for the glaze. As $Fe^{2+}$/$Fe^{3+}$ in glaze increases, $L^*$ value increases, whereas $a^*$/$b^*$ value decreases, which is well consistent with the result on the synthetic glaze. As the amount of titanium increases in the glaze, the $a^*$ and $b^*$ values decrease; on the other hand, the $L^*$ value increases, which is well consistent with the result on the synthetic glaze.

Behavior of Crystal Growth in Zinc Crystalline Glaze with the Bodies (아연결정유의 결정성장에 미치는 소지의 영향)

  • Lee, Chi-Youn;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.48 no.2
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    • pp.121-126
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    • 2011
  • The study investigates the effects of a body that influences the nucleation and growth of crystal by experiment the application of zinc crystalline glaze to five of the most favorably used kinds of bodies sold in the market. As a result, in all bodies used in the test, willemite crystal is appeared on the surface and in the case of white porcelain, super white and white porcelain sculpture clay, beautiful crystals is developed. The reason that crystal does not grow and trickle down by sticking to the body in celadon clay and Sanchung clay is the large surface tension of glaze by ingredient CaO which is more often present compared to other bodies. In glaze, the ingredients $Al_2O_3$ and RO greatly influences the surface tension, and adhesion of the glaze and the body is completed by the glaze's power to stick, which is determined by the reaction of both the glaze and the body. However, in the case of Sanchung clay, the CaO in body reacts to the glaze, and glaze, on Sanchung clay, has tendency to run more compared with other bodies. It is supposed that this mechanism influences the growth of willemite crystal and the glaze's adhesion to the body.

Effect of microstructure of surface glaze on printability of ink-jet printing ceramic tile (표면 유약 미세구조가 잉크젯 프린팅 도자타일의 인쇄적성에 미치는 효과)

  • Lee, Ji-Hyeon;Hwang, Kwang-Taek;Han, Kyu-Sung;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.6
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    • pp.243-249
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    • 2018
  • Ceramic tiles, which were manufactured through high-temperature firing process at over $1000^{\circ}C$, are widely used as interior and exterior materials for building construction due to their excellent durability and aesthetic of surface glaze. In recent years, the introduction of digital ink-jet printing in ceramic tiles for architectural use has been rapidly proceeding, and studies on the materials such as ceramic ink, ceramic pigment, glaze have been actively conducted. In this study, the effect of microstructure change of surface glaze on the printing properties of ceramic inks was investigated by micronization of kaolin, which is the raw material of surface glaze. Black ceramic ink was used for ink-jet printing on the surface glaze of ceramic tile to evaluate the printability by measuring the size and roundness of the printed ink dot. The relationship between microstructure change of surface glaze and printability of ceramic ink was also investigated by analyzing the surface roughness and internal micropore distribution of surface glaze.

A Study on the Ceramic Body and Art Glaze by Using Coal Ash (도예용 소지 및 유에 석탄재 적용 연구)

  • Ri, Se-W;Park, Sung;Chung, Yun-Joong
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.548-553
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    • 2009
  • This study is on the application of ceramic body and art glaze by using coal ash according to each wt%. Body color was turned red and dark as increasing coal ash contents in the body and art glaze because of the effect of noncombustible carbon in $Fe_2O_3$ and coal ash. Not only pore and black core were generated but also absorptance and shrinkage were increased as increasing coal ash contents. The glaze of coal ash 20 wt% showed blue absorption band, turned red band as increasing coal ash contents, $Al_2O_3\;to\;SiO_2$ ratio got lower and became mat because glaze is estranged from $Al_2O_3\;to\;SiO_2$ mol ratio 1:10 of transparent glaze as increasing coal ash contents. Glaze showed unstable dissolving condition in the more coal ash contents.

The Relation of Whitlockite-Type Crystals and Magnesioferrite in Hard Oxidizing Fire Iron Red Glaze (고온 산화소성 철적유에 나타나는 Whitlockite계 결정과 Magnesioferrite의 관계)

  • Park, Wonsook;Lee, Byungha
    • Journal of the Korean Ceramic Society
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    • v.42 no.6 s.277
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    • pp.405-410
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    • 2005
  • In the hard oxidizing fire iron red glaze which colorated red exposed magnesioferrite and whitlockite-type crystals. And whitlockite-type crystals has formed before magnesioferrite forming in the step of sintering. This study tries to identify the coloration mechanism of hard oxidizing fire iron red glaze by the experiment of substitution of whitlockite-like crystals and to confirm such substitution be able to farm magnesioferrite. As the results of experiment, magnesioferrite was appeared during substitution of two kinds of whitlockite-type. It can be considered that the magnesioferrite colors the iron glaze to red with covering the glaze surface.

Hydrophobic property of surface glaze of ceramic tiles by copper powder addition (구리 분말 첨가를 통한 도자타일 표면유약의 소수화 특성)

  • Choi, Cheong-Soo;Han, Kyu-Sung;Hwang, Kwang-Taek;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.5
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    • pp.215-221
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    • 2019
  • Ceramic tiles, which are widely used as interior and exterior materials for construction, have recently been required to have pollution prevention function. In order to remove contaminants, many researches of ceramic tiles with hydrophilic surface property through $TiO_2$ coating and hydrophobic surface property by improving the flow of water droplets have been proceeded. Expecially, it is very important to develop a surface glaze having hydrophobicity through a sintering process above $1000^{\circ}C$ without an additional coating process and the degradation of mechanical properties. In this study, surface glaze with copper powder was applied to manufacture of ceramic tile. Contact angle of ceramic tile according to thickness of surface glaze layer was investigated after the conventional sintering process. The contact angle of the ceramic tile surface without the copper powder was shown to be $25.3^{\circ}$, which is close to hydrophilic surface. However, the contact angle was increased up to $109.8^{\circ}$ when the thickness of surface glaze with the copper powder was $150{\mu}m$. The excellent hydrophobic property of the surface glaze with copper powder was resulted from the cellular structure of copper particles on the glaze surface. In addition, the mechanical properties of the developed hydrophobic ceramic tiles such as bending strength, chemical resistance, abrasion resistance, and frost resistance were well maintained and meet the criteria of 'KS L 1001 Ceramic tile'.