• Title/Summary/Keyword: Ceramic fracture

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A Study on Fracture Characteristic of Ceramic Dome Using Shock Tube (충격파관을 이용한 세라믹 돔의 파괴 특성에 관한 연구)

  • Hwang, Kwon-Tae;Kim, Jae-Hoon;Lee, Young-Shin;Park, Jong-Ho;Kwon, Sun-Guk;Song, Kee-Hyuck;Yoon, Su-Jin;Lee, Gi-Chun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1274-1278
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    • 2009
  • Fracture characteristics for plate and dome shapes of glass filled ceramics using shock tube were carried out. Glass filled ceramics have been considered as a promising candidate material for the dome port cover of air breathing engine. This part of the air breathing engine has an important role as separated membrane between combustion and external air, and needs the frangible characteristics that the particles of fractured glass filled ceramics should not affect the internal components of combustion. The objectives of this study are to evaluate the fracture pressures for various thicknesses and diameters of shock impact area. Also fracture phenomena of separated membrane using a shock tube compare with analytical method. The experimental apparatus consists of a driver, a driven section and a dump tank. The used material is glass filled ceramic made from Corning company. Specimens have the thickness of 3, 4.5 and 6mm. It is expected that the results obtained from this study can be used in the basic data for the dome port cover design of an air breathing engine.

A comparative study on the correlation between Korean foods and the fractures of PFG and all ceramic crowns for posterior applications (구치용 도재소부금관과 전부도재관에 파절을 일으키는 한국음식에 관한 연구)

  • Kim, Jeong-Ho;Lee, Jai-Bong
    • The Journal of Korean Academy of Prosthodontics
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    • v.47 no.2
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    • pp.156-163
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    • 2009
  • Statement of problem: Recently, there have been increased esthetic needs for posterior dental restorations. The failure of posterior dental ceramic restoration are possible not only by the characters of the component materials but also by the type of food. Purpose: The research aim was to compare the in vitro fracture resistance of simulated first molar crowns fabricated using 4 dental ceramic systems, full-porcelain-occlusal-surfaced PFG, half-porcelain-occlusal-surfaced PFG, Empress 2, Ice Zirkon and selected Korean foods. Material and methods: Eighty axisymmetric crowns of each system were fabricated to fit a preparation with 1.5- to 2.0-mm occlusal reduction. The center of the occlusal surface on each of 15 specimens per ceramic system was axially loaded to fracture in a Instron 4465, and the maximum load(N) was recorded. Afterwards, selected Korean foods specimens(boiled crab, boiled chicken with bone, boiled beef rib, dried squid, dried anchovy, round candy, walnut shell) were prepared. 15 specimens per each food were placed under the Instron and the maximum fracture loads for them were recorded. The 95% confidence intervals of the characteristic failure load were compared between dental ceramic systems and Korean foods. Afterwards, on the basis of previous results, 14Hz cyclic load was applied on the 4 systems of dental ceramic restorations in MTS. The reults were analyzed by analysis of variance and Post Hoc tests. Results: 95% confidence intervals for mean of fracture load 1. full porcelain occlusal surfaced PFG Crown: 2599.3 to 2809.1 N 2. half porcelain occlusal surfaced PFG Crown: 3689.4 to 3819.8 N 3. Ice Zirkon Crown: 1501.2 to 1867.9 N 4. Empress 2 Crown: 803.2 to 1188.5 N 5. boiled crab: 294.1 to 367.9 N 6. boiled chicken with bone: 357.1 to 408.6 N 7. boiled beef rib: 4077.7 to 4356.0 N 8. dried squid: 147.5 to 190.5 N 9. dried anchovy: 35.6 to 46.5 N 10. round candy: 1900.5 to 2615.8 N 11. walnut shell: 85.7 to 373.1 N under cyclic load(14Hz) in MTS, fracture load and masticatory cycles are: 1. full porcelain occlusal surfaced PFG Crown fractured at 95% confidence intervals of 4796.8-9321.2 cycles under 2224.8 N(round candy)load, no fracture under smaller loads. 2. half porcelain occlusal surfaced PFG Crown fractured at 95% confidence intervals of 881705.1-1143565.7 cycles under 2224.8 N(round candy). no fracture under smaller loads. 3. Ice Zirkon Crown fractured at 95% confidence intervlas of 979993.0-1145773.4 cycles under 382.9 N(boiled chicken with bone). no fracture under smaller loads. 4. Empress 2 Crown fractured at 95% confidence intervals of 564.1-954.7 cycles under 382.9 N(boiled chicken with bone). no fracture under smaller loads. Conclusion: There was a significant difference in fracture resistance between experimental groups. Under single load, Korean foods than can cause fracture to the dental ceramic restorations are boiled beef rib and round candy. Even if there is no fracture under single load, cyclic dynamic load can fracture dental posterior ceramic crowns. Experimental data with 14 Hz dynamic cyclic load are obtained as follows. 1. PFG crown(full porcelain occlusion) was failed after mean 0.03 years under fracture load for round candy(2224.8 N). 2. PFG crown(half porcelain occlusion) was failed after mean 4.1 years under fracture load for round candy(2224.8 N). 3. Ice Zirkon crown was failed after mean 4.3 years under fracture load for boiled chicken with bone(382.9 N). 4. Empress 2 crown was failed after mean 0.003 years under fracture load for boiled chicken with bone(382.9 N).

Microstructural Aspects of Crack Propagation in All-Ceramic Materials (전부도재관용 도재의 미시적 균열전파 양상)

  • 김효성;최규형;정회웅;원대희;이민호;배태성
    • Journal of Biomedical Engineering Research
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    • v.19 no.5
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    • pp.433-441
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    • 1998
  • This study was performed to evaluate the effects of surface flaw on the fracture of all-ceramic materials. A feldspathic porce lain of VMK68, a cashable ceramic of IPS-Empress, and an alumina-glass composite of In-Ceram were used. Specimens were prepared as 12$\times$3$\times$1mm in dimensions, and a Vickers-produced indentation crack was made at the center of the tensile surface. Test specimens were immersed in dlstilled water and In oil, which were broken under a crosshead speed of 0.05 mm/min by 3-point bend test at 37$^{\circ}C$. The characteristic patterns of Vickers indentation and fracture surfaces were examined by an optical microscope and a scanning electron microscope. The fracture surfaces of the VMK68 and the IPS-Empress showed a median crack pattern at the fracture origin and indicated a tendency to cleavage hackle. The fracture surface of the alumina-glass composite, In-Ceram, showed a Palmqvist crack pattern at the fracture origin and indicated a tendency of toughening by the frictional Interlocking between the microstructurally rough fracture surfaces.

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A Study on the Coated Characteristics of Ceramic Tools (세라믹공구 재료의 피복특성에 관한 연구)

  • Lee, Myeong-Je;Im, Hong-Seop;Yu, Bong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.900-906
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    • 2000
  • Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ceramic tools are suitable for continuous in turning, not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

A Fracture Analysis on the Ceramic Dome with Different Geometry under Impact (충격을 받는 세라믹돔의 기하형상에 따른 파괴해석)

  • Kwon, Sun-Guk;Lee, Yung-Shin;Kim, Jae-Hoon;Lee, Jung-Hee;Yoon, Su-Jin
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.706-710
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    • 2008
  • The experiment of dome port cover under shock impact is performed with shock tube. The dome port cover blocked intake air duct up from the solid propellant during air breathing vehicle speed reach Mach 2.0. When the air breathing vehicle reach Mach 2.0, the inlet cover is removed and the dome port cover is broken to pieces by detonator or pressure of inlet air. Thus the dome port cover not only must stand the pressure of combustion chamber but also easy to break from the RAM pressure. In this study, a fracture evaluation on the $Al_2O_3$ ceramic spherical dome and circular plate port under impact has been presented. Ceramic were supported by the rigid body and a couple of O-ring. The Mooney-Rivlin model have been used to describe behaviors of both O-ring. And spherical dome and circular plate fracture results of the LS-DYNA code using Johnson-Holmquist(JH-2) constitutive equation was compared.

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Dynamic Fatigue Behavior of Alumina Ceramics (알루미나 세라믹스의 동적피로거동)

  • 이홍림;이규형;박성은
    • Journal of the Korean Ceramic Society
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    • v.34 no.10
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    • pp.1053-1059
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    • 1997
  • The dynamic fatigue behavior of alumina ceramics was observed at room temperature using four point bending system. The dynamic fatigue fracture strength and the dynamic fatigue lifetime were observed as a function of crosshead speed and the notch length. The notched specimen showed the smaller deviation in dynamic fatigue fracture strength than the unnotched specimen. The crack growth exponent n and the material constant A of the notched specimen could be represented as functions of the notch length. Fracture strength of the specimen calculated from the notch length, when the notch length was regarded as the crack size, was in good agreement with the measured 4 point bending strength. Fracture surface of the specimen showed the different fracture modes according to the crosshead speed. The four point flexural strength, fracture toughness, Young's modulus and Weibull modulus of the alumina were measured as 360 MPa, 3.91 MPa.m1/2, 159GPa, 17.64, respectively.

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Effect of Composition on the Hardness and Toughness in PZT-PYW Ceramics (PZT-PYW 세라믹스의 조성변화가 경도 및 인성에 미치는 영향)

  • 류소연;임대순;윤석진;김현재
    • Journal of the Korean Ceramic Society
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    • v.31 no.3
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    • pp.305-311
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    • 1994
  • In this paper, a change of fracture toughness and hardness in PZT-PYW ceramics system before and after poling treatment was measured to investigate the effect of composition on the mechanical properties in PZT-PYW ceramics. The hardness of the PZT-PYW ceramics increased with increasing mole fraction of PYW. The fracture toughness achieved maximum values for x=0.03. Both of the hardness and the fracture toughness also increased with poling treatment. The variation of both hardness and fracture toughness with increasing PYW mole fracture was explained by the change in microstructures such as grain size and second phase. The difference in hardness and fracture toughness in the electrically poled and unpoled specimens was also explained on the bases of internal stress.

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Biaxial Fracture Behavior of Alumina Ceramics : Indentation Effect on Ball-on-3-ball Test (압입에 따른 알루미나 세라믹스의 이축 파괴 거동)

  • 정성민;박성은;이홍림
    • Journal of the Korean Ceramic Society
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    • v.37 no.7
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    • pp.713-720
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    • 2000
  • The biaxial fracture behavior of alumina ceramics was studied using ball-on-3-ball test. The polished surfaces of alumina specimens were indented at 0mm, 1mm, 2mm, 3mm apart from the center of the specimen along path A, passing between the two supporting balls from the center of the specimen, and along path B, passing above the three supporting balls from the center of the specimen. The fracture strength of the indented specimens was measured using the ball-on-3-ball test, a kind of biaxial strength test. The fracture strength increased with increasing the distance from the center to indented position. The fracture strength of the specimen indented along path B was higher than that of the specimens indented along path A. It was presented that the fracture caused by tangential stress rather than radial stress when the indented positions are 1mm and 2mm from the center of the specimen. This phenomenon was in good agreement with FEM analysis.

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Fracture resistance of endodontically treated canines restored with different sizes of fiber post and all-ceramic crowns

  • Turker, Sebnem Begum;Alkumru, Hasan Necdet;Akalin, Buket
    • The Journal of Advanced Prosthodontics
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    • v.8 no.2
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    • pp.158-166
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    • 2016
  • PURPOSE. The aim of this study was to determine the fracture resistance and the mode of fracture of endodontically treated teeth restored with different fiber posts and all-ceramic crowns. MATERIALS AND METHODS. Two glass fiber reinforced post systems in two different sizes and polyethylene fiber ribbon in two different thicknesses (n=10) were used. The specimens, restored with all-ceramic crowns, were subjected to a compressive load (in N) delivered at a 130-degree angle to the long axis until a fracture could be noted. The results were analyzed statistically with a One-Way ANOVA test (P<.05). RESULTS. Statistically significant differences were observed between the mean fracture resistance values of Postec, Snowlight, and Kerr Connect thin specimens (P<.0095). The Postec results (395.70 N) were found to be significantly higher than the others. No statistical difference was observed among the thick specimens (P<.2657). The mean fracture resistance values of the Snowlight thick samples were found to be higher than those of the Snowlight thin samples. The specimens were always fractured around the cemento-enamel junction at the palatinal side. No post fracture was observed for the thin Snowlight and Kerr Connect specimens or for the thick Postec and Kerr Connect specimens. Among the common failure types of the specimens, the worst was observed to be the root fracture failure. The highest post dislodgement failure result (80%) was obtained from the thin Kerr Connect specimen. CONCLUSION. In terms of optimizing fracture resistance, the fiber post size selection should be done according to the forces applied to the restored teeth.