• Title/Summary/Keyword: Ceramic forming materials

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Melt Properties of Plasma Display Panel Substrate Glasses Based on Float Process (Float 공법을 고려한 Plasma Display Panel용 기판유리 용융체의 특성)

  • Kim, Ki-Dong;Jung, Woo-Man;Jung, Hyun-Su;Kwon, Sung-Ku;Choi, Se-Young
    • Journal of the Korean Ceramic Society
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    • v.43 no.7 s.290
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    • pp.433-438
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    • 2006
  • In order to examine the working condition of melts in tin bath of float process it was investigated Sn diffusion behavior and solidification rate of melts for alkali-alkaline earth-silica PDP substrate glasses such as commercial CaO rich CS-77 glass, commercial $Al_2O_3$ rich PD-200 glass and self developed $SiO_2$ rich T-series (T-2, T-4, T-6) glasses. In the case of Sn depth and concentration created in glass surface by ion exchange between Sn and alkali, T-series showed lower value than CS-77, especially T-2 is more excellent than PD-200. The solidification rate of melts expressed by cooling time between $log{\eta}=4\;and\;7.6dPa{\cdot}s$ was low for T-series comparing with CS-77 and PD-200. Therefore, it was concluded that T-series is desirable considering forming condition in the tin bath of the float process.

A Study on the Thermal Properties and Plasma Resistance of Bi2O3-Al2O3-SiO2 Glass (Bi2O3-Al2O3-SiO2 유리의 열물성과 내플라즈마 특성 연구)

  • Young Min Byun;Jae Ho Choi;Won Bin Im;Hyeong Jun Kim
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.1
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    • pp.64-71
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    • 2023
  • In this study, we investigated the effects of BiAlSiO glass composition on its glass forming range, thermal properties, and plasma resistance. The results showed that increasing the Al2O3 content suppressed the tendency for crystallization and hindered glass formation beyond a certain threshold. Bi2O3 was found to increase the content of non-bridging oxygen, resulting in a decrease in glass transition temperature and an increase in thermal expansion coefficient. Furthermore, the etching rate was found to improve with increasing Al2O3 content but decrease with increasing SiO2 content. It was concluded that the boiling point of fluorinated compounds should be considered to 900℃. Therefore, this study is expected to contribute to the understanding of the properties of BiAlSiO glass and its application to low temperature melting PRG compositions.

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Hybrid Coextrusion and Lamination Process for Macrochanneled Bioceramic Scaffolds

  • Koh, Young-Hag;Bae, Chang-Jun;Kim, Hyoun-Ee
    • Journal of the Korean Ceramic Society
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    • v.41 no.7
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    • pp.497-502
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    • 2004
  • A hybrid coextrusion and lamination process has been developed to fabricate macrochanneled bioceramic scaffolds. This process was mainly composed of three steps (i.e., coextrusion of thermoplastic compound, lamination, and thermal treatment), forming unique pore channels in dense bioceramic body. Pore channels were formed by removing carbon black material, while calcium phosphate or Tetragonal Zirconia Polycrystals (TZP) with a calcium phosphate coating layer were used as dense body. Two kinds of pore structures were fabricated; that is, the pore channels were formed in uni- or three-directional array. Such macrochanneled bioceramic scaffolds exhibited the precisely controlled pore structure (pore size, porosity, and interconnection), offering excellent mechanical properties and cellular responses.

The Oxidation of Polymethylsiloxane/MoSi$_2$/SiC/Si-Derived Ceramic Composite Coatings

  • Moon, Jae-Jin;Lee, Dong-Bok;Kim, Deug-Joong
    • Journal of the Korean institute of surface engineering
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    • v.36 no.1
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    • pp.85-88
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    • 2003
  • By utilization of preceramic polymer of polymethylsiloxane (PMS), a $MoSi_2$SiOC/SiC ceramic composite was fabricated. The prepared composite displayed superior high temperature oxidation resistance by forming $SiO_2$ on the surface. The thin $SiO_2$ layer had some surface cracks, but they had not adversely deteriorated the oxidation resistance. The composite fabrication method employed in this study can be applied to protect any possible substrate material from aggressive oxidative attack, if the composite were coated on the substrate material.

Fabrication and Properties of SiC Candle Filter by Vacuum Extrusion and Ramming Process (II) (진공 압출성형 및 래밍성형 공정에 의한 탄화규소 캔들 필터 제조 및 특성 (II))

  • Han, In-Sub;Seo, Doo-Won;Kim, Se-Young;Hong, Ki-Seog;Woo, Sang-Kuk;Kim, Young-Wook
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.515-523
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    • 2010
  • Porous SiC candle filter preforms were fabricated by extrusion and ramming process. To fabricate SiC candle filter preform, commercially available F180 mesh ($85\;{\mu}m$) $\alpha$-SiC powder and $44\;{\mu}m$ mullite, $CaCO_3$ powder were used as the starting materials. The candle type preforms were fabricated by vacuum extrusion and ramming process, and sintered at $1400^{\circ}C$ 2 h in air atmosphere. Corrosion test of the sintered candle filter specimens as forming method was performed at $600^{\circ}C$ for 2,400 h in simulated IGCC syngas atmosphere. The effect of forming method on mechanical properties, pore distribution, microstructure and crystalline phase was investigated.

A Study on the Preparation and Characterization of Carbon Fiber Composite Filter (탄소섬유 복합여과재의 제조 및 물성연구)

  • 이재춘;신경숙;이덕용;김병균;심선자;임연수;정윤중
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.989-994
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    • 1995
  • Rigid porous carbon fiber composites with the uniform pore size distribution were prepared by vacuum forming from water slurries containing carbonized PAN fibers, a phenolic resin and ceramic binders. The composites were designed to use for highly efficient carbon fiber filters for particulate filtration and gas adsorption. As the as-received carbon fibers of 1mm in length were milled to an approximate average length of 300${\mu}{\textrm}{m}$, modulus of rupture (MOR) of the composite filter was increased from 1MPa to the value larger than 5 MPa. Modulus of rupture (MOR) for the composite filter fabricated using the milled carbon fiber was increased from 5 MPa to 10 MPa as the carbonization temperature of the PAN fiber was raised from 90$0^{\circ}C$ to 140$0^{\circ}C$. The air permeability and an average pore size of the composite filter were increased from 40 to 270cc/min.$\textrm{cm}^2$ and from 35 to 80${\mu}{\textrm}{m}$, respectively, as the apparent porosity increased from 80 to 95%. It was shown that the MOR of the carbon fiber composite filter was dependent primarily on the average length of carbon fiber, carbonization temperature and the type of bonding materials.

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THE STUDY ON THE MANUFACTURE CERAMIC FERRULE AND SLEEVE FOR OPTICAL CONNECTOR (OPTICAL CONNECTOR 용 CERAMIC FERRULE 및 SLEEVE 제조에 관한 연구)

  • Cho, S.H.;Kang, S.I.;Son, S.K.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1993.05a
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    • pp.6-10
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    • 1993
  • OPTIC COMMUNICATION MIDDLE EMPLOYS LIGHT AS A MEDIUM OF COMMUNICATION IS WIDELY USED AS MANY MIDDLE DISTANCE COMMUNICATION BECAUSE IT HAS MERITS OF LOW LOSS, WIDE OPTIC RANGE AND LARGE CAPACITATIZATION AND IS APPLIED TO OPTICAL UTILIZER NETWORK. LAN(LOCAL AREA NETWORK) FOR GREAT UTILIZER GROUPS. SO IN OPTICAL COMMUNICATION, THIS STUDY IS FOCUSED ON THE INVESTIGATION AND DEVELOPMENT OF A CERAMIC SWITCH CONNECTING WITH OPTICAL FIBERS. THE USED MATERIAL AS A CERAMIC SWITCH WAS A PARTIALLY STABILIZED ZIRCONIA WHICH IS USED AS A COMPOSITION MATERIALS PRECISION FORMING AND SINTERING WERE INVESTIGATED.

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Tribological Properties of Ceramic Composite Friction Materials Reinforced by Carbon Fibers (탄소섬유가 혼합된 세라믹 복합재 제동마찰재의 마찰·마모 특성)

  • Goo, Byeong-Choon;Kim, Min-Soo
    • Tribology and Lubricants
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    • v.33 no.1
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    • pp.15-22
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    • 2017
  • Because the running speed of vehicles is increasing and a shorter braking distance is required, high heat-resistant brake pads are needed to satisfy the requirements of customers and car makers. In the near future, hazardous materials such as Cu, Cr, Zn, and Sb will be restricted from use in friction materials. Ceramic composites reinforced by carbon fibers are good candidates for eco-friendly friction materials. In this study, we develop ceramic composite friction materials. The friction materials are composed of carbon fibers, Si, SiC, graphite, and phenol resin and are prepared by hot forming and heat treatment at high temperatures. The density, void ratio, and compressive strength are $1.59-1.66g/cm^3$, 16.6-20, and 70-90 MPa, respectively. Friction and wear tests are performed using a pin-on-plate-type reciprocating friction tester at 25, 100, and $200^{\circ}C$. The counterpart material is a CrMoV steel extracted from a KTX brake disc. Friction coefficient, wear amount, and wear mechanism are measured and examined. We determine that the friction coefficients depend on the temperature and the fluctuation of the friction coefficients is larger at higher temperatures. The amount of wear increases with the surface temperatures of the specimens. The tribological properties of the developed composites are similar to those of a Cu-based sintered friction material. Through this study, it is confirmed that ceramic composite materials can be used as friction materials.

Coating behavior of zirconia film fabricated by granule spray in vacuum (상온진공 과립분사에 의한 지르코니아 필름의 코팅거동)

  • Tungalaltamir, Ochirkhuyag;Kang, Young-Lim;Park, Woon-Ik;Park, Dong-Soo;Park, Chan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.32 no.5
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    • pp.205-211
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    • 2022
  • The Granule Spray in Vacuum (GSV) process is a method of forming a dense nanostructured ceramic coating film by spraying ceramic granules on a substrate at room temperature in a vacuum. In the Granule Spray, the granules made by agglomerating particles with the size from submicrometer to micrometer can be sprayed into the substrate. Once the granules were squashed upon collision with the substrate, they become several dozens of nanometer-sized crystals in vacuum process. The zirconia of the monoclinic phase transform into tetragonal phase at 1150℃. At this time, its volume is changed by about 6.5 %. For this reason, it is widely held that it is difficult to acquire a compact of monoclinic zirconia sinter. In this study, the effect of particle treatment temperature and standoff distance on the substrate of zirconia granules were investigated in GSV. Also, particle treatment temperature, standoff distance, coating efficiency, and microstructure of the film were considered in forming the monoclinic zirconia coating film in GSV without any heating process. The deposited films exhibited monoclinic zirconia phase without any other detectable phase by X-ray diffractometer (XRD).

Electrospun Metal Oxide Composite Nanofibers Gas Sensors: A Review

  • Abideen, Zain Ul;Kim, Jae-Hun;Lee, Jae-Hyoung;Kim, Jin-Young;Mirzaei, Ali;Kim, Hyoun Woo;Kim, Sang Sub
    • Journal of the Korean Ceramic Society
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    • v.54 no.5
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    • pp.366-379
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    • 2017
  • Nanostructured materials have attracted considerable research interest over the recent decades because of their potential applications in nanoengineering and nanotechnology. On the other hand, the developments in nanotechnology are strongly dependent on the availability of new materials with novel and engineered morphologies. Among the novel nanomaterials reported thus far, composite nanofibers (NFs) have attracted considerable attention in recent years. In particular, metal oxide NFs have great potential for the development of gas sensors. Highly sensitive and selective gas sensors can be developed by using composite NFs owing to their large surface area and abundance of grain boundaries. In composite NFs, gas sensing properties can be enhanced greatly by tailoring the conduction channel and surface properties by compositional modifications using the synergistic effects of different materials and forming heterointerfaces. This review focuses on the gas sensing properties of composite NFs synthesized by an electrospinning (ES) method. The synthesis of the composite NFs by the ES method and the sensing mechanisms involved in different types of composite NFs are presented along with the future perspectives of composite NFs.