• Title/Summary/Keyword: Ceramic core

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CO2 Decomposition with Waste Ferrite (폐기물 페라이트를 이용한 CO2분해)

  • 신현창;김진웅;최정철;정광덕;최승철
    • Journal of the Korean Ceramic Society
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    • v.40 no.2
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    • pp.146-152
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    • 2003
  • The waste ferrites from magnetic core manufacturing process were used to $CO_2$gas decomposition to avoid the greenhouse effects. The waste ferrites are the mixed powder of Ni-Zn and Mn-Zn ferrites core. In the reduction of ferrites by 5% $H_2/Ar$ mixed gas, the weight loss of ferrites was about 14~16wt%. After the$CO_2$gas decomposition reaction, the weight of the reduced ferrites was increased up to 11wt%.$CO_2$gas was decomposed by oxidation of Fe and FeO in reduced compound and the phase of the waste ferrite was changed to spinel structure. A new technique capable of$CO_2$decomposition as low cost process through utilizing waste ferrite was development.

A novel shear and normal deformation theory for hygrothermal bending response of FGM sandwich plates on Pasternak elastic foundation

  • Abazid, Mohammad Alakel;Alotebi, Muneerah S.;Sobhy, Mohammed
    • Structural Engineering and Mechanics
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    • v.67 no.3
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    • pp.219-232
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    • 2018
  • This paper deals with the static bending of various types of FGM sandwich plates resting on two-parameter elastic foundations in hygrothermal environment. The elastic foundation is modeled as Pasternak's type, which can be either isotropic or orthotropic and as a special case, it converges to Winkler's foundation if the shear layer is neglected. The present FGM sandwich plate is assumed to be made of a fully ceramic core layer sandwiched by metal/ceramic FGM coats. The governing equations are derived from principle of virtual displacements based on a shear and normal deformations plate theory. The present theory takes into account both shear and normal strains effects, thus it predicts results more accurate than the shear deformation plate theories. The results obtained by the shear and normal deformation theory are compared with those available in the literature and also with those obtained by other shear deformation theories. It is concluded that the present results are slightly deviated from other results because the normal deformation effect is taken into account. Numerical results are presented to show the effects of the different parameters, such as side-to-thickness ratio, foundation parameters, aspect ratio, temperature, moisture, power law index and core thickness on the stresses and displacements of the FG sandwich plates.

A Study of the Effectiveness of Hollow Ratio on Cutting Force of Diamond Core Drill (다이아몬드 코어드릴의 중공비가 절삭력에 미치는 영향)

  • Kim, Kwang-Min;Choi, Seong-Dae;Hong, Young-Bae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.135-141
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    • 2011
  • In this study, the variation of the cutting forces generated in the machining process were evaluated experimentally. A material of $Al_{2}O_{3}$ ceramic and a tool of the dynamometer were used for the measurements of the cutting forces. With the constant rates of the feed and the tool rotation, the cutting forces were measured along three axial directions(X, Y, Z axis) for the various values of the hollow ratio. It was found that the cutting force be increasing linearly along the direction of Z axis, but along X, Y axis be not varied. Also from the viewpoint of the precesses of the hole drilling, the cutting force was found to be increasing sharply at the beginning process, but from the eighth process be increasing smoothly. As conclusions, the cutting force generated by machining for the material of $Al_{2}O_{3}$ ceramic are influenced more significantly by the feed rate and the hollow ratio than by the tool rotational speed.

Formation of Solid Solution and Microstructure in Processureless sintered SiC-AlN Composite (상압소결에 의하여 제조된 SiC-AlN 복합체에서의 고용체 형성과 미세구조)

  • Lee, Jong-Kook;Kim, Duk-Jun;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.785-792
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    • 1996
  • Formation of Solid Solution and Microstructure in Processureless sintered SiC-AlN compo-site using oxides as a sintering aid at 185$0^{\circ}C$ and 195$0^{\circ}C$ Regardless of SiC/AlN ratio in composition most of sintered specimens showed he complex structure mixed with 2H solid solution and SiC particles. High sintering temperature and large AlN content in starting composition enhanced the formation of 2H solid solution in sintered specimen 2H solid solution showed the spherical shape and core-rim structure. AlN content in the core is higher than that in the rim but SiC content . The size of 2H solid solution on fracture showed the transgranular fracture mode compared with the dispersed SiC particles which showed the intergranular fracture mode.

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Bloating Mechanism of Artificial Lightweight Aggregate for Recycling the Waste Glass (폐유리를 재활용한 인공경량골재의 발포기구)

  • Kang, Shin-Hyu;Lee, Ki-Gang
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.445-449
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    • 2010
  • The purpose of this study is to improve recycling rate of the waste glasses by investigating bloating mechanism. In this study, we use waste glass(W/G) and hard clay(H/C) as raw materials. The artificial lightweight aggregates were formed by plastic forming($\phi$=10 mm) and sintered by fast firing method at different temperatures(between 700 and $1250^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of W/G-H/C contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of W/G 60 wt%. From the microstructure images, we considered the artificial lightweight aggregates content of W/ G over 60wt% are distributed numerous micro-pores by organic oxidation without Black Core and the artificial lightweight aggregates of W/G below 60 wt% are distributed macro-pores with Black Core.

MARGINAL FIT OF GLASS INFILTRATED ALUMINA CORE FABRICATED FROM ALUMINA TAPES (알루미나 테이프를 사용한 유리 침투형 알루미나 코아의 변연적합도)

  • Oh, Nam-Sik;Lee, Myung-Hyun;Kim, Dae-Joon;Lee, Keun-Woo;Lee, Sun-Hyeong
    • The Journal of Korean Academy of Prosthodontics
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    • v.36 no.6
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    • pp.832-845
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    • 1998
  • The purpose of this study was to compare the marginal fit of all ceramic crowns prepared from alumina slip casting, which is consistent with the conventional In-ceram system, and those fabricated from alumina tapes which is currently under development in an effort to alleviate complexities involved in the forming procedure of the In-ceram crown core. All ceramic crowns, made of In-ceram(slip casting) and alumina tapes(Doctor blade casting), were prepared with $90^{\circ}\;and\;135^{\circ}$ shoulder margins. The crowns were cemented with a glass ionomer cement and embeded in epoxy resin. The embedded crowns were sectioned faciolingually and mesiodistally and marginal discrepancies and marginal gaps were measured under the Measurescope MM II. The measurements were analyzed using Wilcoxon rank sum test and Kruskal-Wallis test and the results were as follows: 1. In the case of $90^{\circ}$ shoulder margin, the combined marginal discrepancies and marginal gaps were $78.3{\mu}m\;and\;44.4{\mu}m$ respectively, for the all ceramic crowns fabricated using the alumina tapes. In comparison, the values were $65{\mu}m\;and\;25.5{\mu}m$ for the In-ceram crowns. For the marginal gaps a statistical difference existed (p<0.05) but no significant difference was observed for the marginal discrepancy (p>0.05). 2. In the case of $135^{\circ}$ shoulder margin, the combined marginal discrepancy and marginal gaps were $82.1{\mu}m\;and\;40.2{\mu}m$ respectively, for the all ceramic crowns formed with the tapes. As compared with the marginal discrepancy and gaps of the $90^{\circ}$ shoulder margin in the fabricated from the alumina tapes, no significant statistical differencies were discerned in both cases (p>0.05). 3. There was no statistically significant difference in the fits among four locations around the margins of the all ceramic crowns fabricated using the alumina tapes. The results obtained in this study showed that the marginal fits of the glass infiltrated alumina cores fabricated from the alumina tapes are slightly higher value than those prepared using the In-ceram but the difference is within a clinically acceptable range.

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Fracture Strength of All-Ceramic 3-Unit Fixed Partial Dentures Manufactured by CAD/CAM and Copy-Milling Systems (CAD/CAM 및 카피밀링 시스템을 이용하여 제작한 구치부 3-유닛 고정성 국소의치의 파절강도)

  • Kang, Hoo-Won;Kim, Hee-Jin;Kim, Jang-Ju;Ko, Myung-Won
    • Journal of Technologic Dentistry
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    • v.34 no.2
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    • pp.95-103
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    • 2012
  • Purpose: Fracture strength of all-ceramic 3-unit fixed partial dentures manufactured by CAD/CAM and copy-milling systems were evaluated. Methods: Zirconia cores were made by milling the pre-sintered zirconia block by CAD/CAM or copy milling method followed by subsequent sintering. By building-up the corresponding porcelains on the core, all-ceramic bridges were fabricated, and those were evaluated in comparison with PFM fixed partial denture. Results: During the flexural test of the 3-unit PFM bridge, the porcelain started to chip or break at 507.28(${\pm}62.82$)kgf and the metal framework did not break until the maximum load level of 800kgf which was set in the testing instrument of this study. However, among all-ceramic restoration test groups, Everest(EV) group showed a peeling off or breakage of the porcelain from 365.64(${\pm}64.96$)kgf and the core was broken at 491.77(${\pm}55.62$)kgf. Those values of Zirkonzahn(ZR) were 431.03(${\pm}58.47$)kgf and 602.74(${\pm}48.44$)kgf, respectively. The break strength of the porcelain of PFM(PM) group was significantly higher than that of EV (p<0.05) group and there was no significant difference when comparing to that of ZR (p>0.05). ZR group showed higher break strength than that of EV group however there was no significant difference (p>0.05). The break strength of cores were in the increasing order of EV < ZR < PM (p<0.05). Conclusion: We could find that even though the PM group fractured at much higher value than all-ceramic cores, the breakage values of the porcelain of PM group with crack formation or delamination, which will be regarded as clinical failure, was significantly higher than that of EV group and not significantly higher than that of ZR group at p-values of 0.05. The break strength of ZR group was higher than that of EV group at an insignificant level(p>0.05).

Steady- and Transient-State Analyses of Fully Ceramic Microencapsulated Fuel with Randomly Dispersed Tristructural Isotropic Particles via Two-Temperature Homogenized Model-II: Applications by Coupling with COREDAX

  • Lee, Yoonhee;Cho, Bumhee;Cho, Nam Zin
    • Nuclear Engineering and Technology
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    • v.48 no.3
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    • pp.660-672
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    • 2016
  • In Part I of this paper, the two-temperature homogenized model for the fully ceramic microencapsulated fuel, in which tristructural isotropic particles are randomly dispersed in a fine lattice stochastic structure, was discussed. In this model, the fuel-kernel and silicon carbide matrix temperatures are distinguished. Moreover, the obtained temperature profiles are more realistic than those obtained using other models. Using the temperature-dependent thermal conductivities of uranium nitride and the silicon carbide matrix, temperature-dependent homogenized parameters were obtained. In Part II of the paper, coupled with the COREDAX code, a reactor core loaded by fully ceramic microencapsulated fuel in which tristructural isotropic particles are randomly dispersed in the fine lattice stochastic structure is analyzed via a two-temperature homogenized model at steady and transient states. The results are compared with those from harmonic- and volumetric-average thermal conductivity models; i.e., we compare $k_{eff}$ eigenvalues, power distributions, and temperature profiles in the hottest single channel at a steady state. At transient states, we compare total power, average energy deposition, and maximum temperatures in the hottest single channel obtained by the different thermal analysis models. The different thermal analysis models and the availability of fuel-kernel temperatures in the two-temperature homogenized model for Doppler temperature feedback lead to significant differences.

A Study on the Ceramic Body and Art Glaze by Using Coal Ash (도예용 소지 및 유에 석탄재 적용 연구)

  • Ri, Se-W;Park, Sung;Chung, Yun-Joong
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.548-553
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    • 2009
  • This study is on the application of ceramic body and art glaze by using coal ash according to each wt%. Body color was turned red and dark as increasing coal ash contents in the body and art glaze because of the effect of noncombustible carbon in $Fe_2O_3$ and coal ash. Not only pore and black core were generated but also absorptance and shrinkage were increased as increasing coal ash contents. The glaze of coal ash 20 wt% showed blue absorption band, turned red band as increasing coal ash contents, $Al_2O_3\;to\;SiO_2$ ratio got lower and became mat because glaze is estranged from $Al_2O_3\;to\;SiO_2$ mol ratio 1:10 of transparent glaze as increasing coal ash contents. Glaze showed unstable dissolving condition in the more coal ash contents.

A theoretical Analysis and CFD Simulation on the Ceramic Heat Exchanger (세라믹 열교환기의 이론해석 및 CFD 시뮬레이션)

  • Paeng, Jin-Gi;Yoon, Young-Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.5
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    • pp.282-290
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    • 2009
  • A ceramic monolith heat exchanger is studied to find the performance of heat transfer and pressure drop by numerical computation and $\xi$-NTU method. The numerical computation was performed throughout the domain including fluid region in exhaust gas-side rectangular ducts, ceramic core and fluid region in air-side rectangular duct with the air and exhaust in cross flow direction. In addition, the heat exchanger was also analyzed to estimate the performance by conventional $\xi$-NTU method with several Nusselt number correlations for flow in rectangular duct from literature. By comparisons of both performances by the numerical computation and the $\xi$-NTU method, the effectiveness by $\xi$-NTU method was closest to the result by numerical computation within a relative error of 2.14% when Stephan's Nusselt number correlation was adopted to the $\xi$-NTU method among the several correlations.