• Title/Summary/Keyword: Ceramic Recuperator

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A Numerical Simulation for Design of High Temperature Ceramic Heat Exchanger (고온용 세라믹 열교환기 설계를 위한 수치 연구)

  • Park, Kyung-Seo;Choi, Chong-Gun;Nam, Jin-Hyun;Shin, Doog-Hoon;Park, Sang-Hwan
    • Journal of the Korean Society of Combustion
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    • v.14 no.3
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    • pp.24-28
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    • 2009
  • To improve its efficiency, most of the industrial furnace had been used recuperator. However, commonly used metal recuperator is not suitable under condition of temperature higher than $1000^{\circ}C$. The other hand, ceramic recuperator is able to use in high temperature condition. In the present study, the design program based on the basic heat exchanger design theory, and CFD modelling are applied to ceramic recuperator to verify the design results. Using design program to find the optimum design factor on the variation of recuperator condition. The result of this study are as follows : Thinner fin-plate thickness reduces pressure drop and increases heat-transfer rate, However, thin plate or plate with thin thickness(< 5 mm) is difficult to manufacture, due to limited mechanically strength.

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The Heat Transfer and Thermal Stress Analysis on the Ceramic Core of the Matrix-type Recuperator (MATRIX형 세라믹 열교환기 코아의 열전단 및 열응력해석)

  • Park, Yong-Hwan;U, Chang-Su
    • 연구논문집
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    • s.24
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    • pp.151-159
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    • 1994
  • The heat transfer and thermal stress analysis was performed on the ceramic core of the matrix-type recuperator. The efficiency was calculated as 34% to 65%. Triple-pass arrangement provided higher preheated air temperatures, lower thermal stresses and the increase of pressure drops. Higher temperature gradients and maximum peak stresses appeared on the corners of the ceramic core. The effect of boundary conditions was significant and the use of spring-load sealing mechanism could release thermal stresses.

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A theoretical Analysis and CFD Simulation on the Ceramic Heat Exchanger (세라믹 열교환기의 이론해석 및 CFD 시뮬레이션)

  • Paeng, Jin-Gi;Yoon, Young-Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.5
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    • pp.282-290
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    • 2009
  • A ceramic monolith heat exchanger is studied to find the performance of heat transfer and pressure drop by numerical computation and $\xi$-NTU method. The numerical computation was performed throughout the domain including fluid region in exhaust gas-side rectangular ducts, ceramic core and fluid region in air-side rectangular duct with the air and exhaust in cross flow direction. In addition, the heat exchanger was also analyzed to estimate the performance by conventional $\xi$-NTU method with several Nusselt number correlations for flow in rectangular duct from literature. By comparisons of both performances by the numerical computation and the $\xi$-NTU method, the effectiveness by $\xi$-NTU method was closest to the result by numerical computation within a relative error of 2.14% when Stephan's Nusselt number correlation was adopted to the $\xi$-NTU method among the several correlations.

A Study on Numerical Analysis of Thermal Stress for an Monolith Ceramic Heat Exchanger (일체형 세라믹 열교환기의 전산 열응력 해석에 관한 연구)

  • Paeng, Jin-Gi;Kim, Ki-Chul;Yoon, Young-Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.11
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    • pp.613-620
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    • 2009
  • The thermal stresses of a ceramic heat exchanger were analyzed numerically since the ceramic material is good in heat resistance but weak in the thermal stress. The analysis of thermal stress was conducted in the ceramic core with two boundary conditions depending on bolt jointing. The thermal stresses were computed by applying temperature and pressure distributions obtained from the numerical results of conjugate heat transfer to ANSYS WORKRBENCH. When number of bolt joining halls was reduced from $8\times2$ to $4\times2$, the maximum principal stresses decrease by 47.6~50.5% and increase in safety factors by 2.18~2.5 for ultimate tensile strength. Thus, it can be said that bolt joining halls should be minimized in ceramic heat exchanger to be efficient in reducing thermal stress. In addition, the width of particular gas flow passages were revised from 52 mm to 42 mm to reduce maximum thermal stresses since certain passages experienced high thermal stresses. From the revision, safety factors were increased by 13.8~14.1% for the boundary condition of $4\times2$ bolt joining halls. Therefore, it is suggested that thermal stress can be reduced by changing local geometry of a ceramic heat exchanger.

ITER HCCR TBM 헬륨냉각계통 개발을 위한 헬륨공급장치 구축 및 실험계획

  • Lee, Eo-Hwak;Kim, Seok-Gwon;Jin, Hyeong-Gon;Yun, Jae-Seong;Jo, Seung-Yeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.465-465
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    • 2014
  • 증식블랑켓모듈(TBM, Test Blanket Module)을 개발하여 왔다. 이 두 증식블랑켓모듈은 모두 헬륨냉각을 기반으로 개발 되어왔으며 이에 따라, 헬륨순환기, 헬륨히터 및 헬륨열교환기 등에 대한 기본적인 연구가 수행되었다. 이후 2012년 고체형 증식블랑켓모듈을 ITER TBM 개념으로 주도하기로 결정함에 따라, HCCR (Helium Cooled Ceramic Reflector) TBM의 보조계통인 하나인 헬륨냉각계통(HCS, Helium Cooling System)에 대한 개발이 본격적으로 이루어졌다. 한국원자력연구원에서는 HCCR TBM의 냉각성능을 만족하기 위하여 8 MPa, 1.5 kg/s 및 $300/500^{\circ}C$ (입구/출구 온도)의 운전조건을 갖는 헬륨냉각계통의 설계를 완료하였다. 설계된 헬륨냉각계통은 HCCR TBM에서 회수된 약 $450^{\circ}C$의 헬륨을 열회수기(recuperator)기와 냉각기를 통해 상온으로 냉각시킨 후, 필터를 통해 헬륨을 여과시킨다. 여과된 헬륨은 헬륨순환기에 의해 가압되어 열회수기를 다시 지나 $300^{\circ}C$ 이상으로 가열된다. 가열된 헬륨은 열회수기를 지나지 않는 상온의 헬륨과 혼합되어 최종적으로 HCCR TBM의 입구온도 조건인 $300^{\circ}C$로 맞추어 HCCR TBM에 공급된다. 이러한 열회수기 중심으로 '${\infty}$' 모양의 자가 교차로 설계된 헬륨냉각계통은 고온영역과 저온영역으로 냉각회로를 구분하여 순환기, 필터 및 각종 계측기의 운전온도 환경을 상온으로 유지시킬 수 있어 운전 및 유지보수 관점에서 이점이 있다. HCCR TBM의 헬륨냉각계통 설계 및 핵심 기기를 실증하고, 운전 경험을 쌓기 위하여 헬륨공급장치(HeSS, Helium Supply System)를 헬륨유량기준 1/3 규모(0.5 kg/s)로 구축하였으며, '14년까지 HeSS를 실증규모로 업그레이드 하기 위하여 80기압 환경에서 압축비 1.1, 유량 1.5 kg/s의 성능을 내는 헬륨순환기를 설치할 예정이다. 현재 구축된 1/3 규모 HeSS는 국내 구축된 전자빔 고열부하 시험 장비인 KoHLT-EB (Electron Beam)와 연계되어 HCCR TBM의 일차벽(플라즈마 대향부품)을 검증할 예정이며, 이를 통해 얻어진 열수력 DB는 현재 개발중인 핵융합로 안전해석코드인 GAMMA-FR 검증에 활용될 계획이다.

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