• Title/Summary/Keyword: Centrifugal stress

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Manufacturing System of Centrifugal Cast Metal Bearing by Dehydrogenation (탈수소 열처리 공정에 의한 원심주조 메탈베어링의 제조 시스템)

  • Kim, Jeung-Hun;Kim, Chung-Gu;Byen, Jea-Young;Lee, Eun-Suk;Yang, Ji-Yung;Choi, Won-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.111-117
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    • 2020
  • Centrifugal casting is suitable for producing hollow-products using centrifugal force. Bush type metal bearings are the key parts that facilitate the rotational movement of various machinery. Metal bearings produced by conventional centrifugal casting machines show rotational imbalance. Therefore, after injecting a large amount of material, the product's precision is secured in the secondary processing. Rotational imbalance is caused by the force acting on the rotary disc plate. In order to minimize rotational imbalance, NASTRAN was used for the optimal design and structural analysis. It was concluded that the rotating plate of the conventional centrifugal casting machine should be prevented from tilting. For this purpose, the location & thickness of the stiffeners were obtained through the optimum design. In the conventional centrifugal casting machine, both ends of the product are lower in temperature than the center part, so internal stress occurs. This solves this problem by inserting a heating coil into the rotating plate.

Numerical Investigation on Aerodynamic Performance of a Centrifugal Fan with Splitter Blades

  • Kim, Jin-Hyuk;Cha, Kyung-Hun;Kim, Kwang-Yong;Jang, Choon-Man
    • International Journal of Fluid Machinery and Systems
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    • v.5 no.4
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    • pp.168-173
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    • 2012
  • This paper presents a numerical investigation on the aerodynamic performance according to the application of splitter blades in an impeller of a centrifugal fan used for a refuse collection system. Numerical analysis of a centrifugal fan was carried out by solving three-dimensional Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model. A validation of numerical results was conducted by comparison with experimental data for the pressure and efficiency. From analyses of the internal flow field of the reference fan, the losses by the reverse-flows were observed in the region of the blade passage. In order to reduce these losses and enhance fan performance, two splitter blades were applied evenly between the main blades, and centrifugal impellers having the different numbers of the main blades were tested with their application. Throughout the numerical analyses of the centrifugal fan with splitter blades, it was found that the reverse-flow regions in the blade passage can be reduced by controlling the main blade numbers with splitter blades. The application of splitter blades in a centrifugal fan leads to significant improvement in the overall fan performance.

Optimization of Pin-hole Location to Minimize Stress Concenstration around Hole in Rotating Disc under Centrifugal Force (원심력을 받는 회전원판내 원공주위 응력집중 최소화를 위한 핀홀위치 최적화)

  • Han, Geun-Jo;Kim, Tae-Hyong;Ahn, Sung-Chan;Shim, Jae-Joon;Han, Dong-Seop
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.574-578
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    • 2003
  • The objective of this paper is to decide optimal location of pin-hole to minimize stress concenstation around hole in rotating disc. The focus of this investigation is to evaluate the effect of pin-hole for stress distribution around hole using optimum design technic and finite element analysis. Design variables are radial and angular location of pin-hole from center of hole, objective function is maximum stress around hole in rotating disc. We use first order method of optimization technic.

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Numerical Investigation on Hydrodynamic Characteristics of a Centrifugal Pump with a Double Volute at Off-Design Conditions

  • Shim, Hyeon-Seok;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.3
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    • pp.218-226
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    • 2017
  • Severe radial thrust under off-design operating conditions can be a harmful factor for centrifugal pumps. In the present work, effects of geometry of a double volute casing on the hydrodynamic performance of a centrifugal pump have been investigated focusing on off-design conditions. Three-dimensional steady Reynolds-averaged Navier-Stokes analysis was carried out by using shear stress transport turbulence model. Numerical results for the hydrodynamic performance of the centrifugal pump were validated compared with experimental data. The hydraulic efficiency and radial thrust coefficient were used as performance parameters to evaluate the hydrodynamic characteristics of the centrifugal pump. The cross-sectional area ratio of the volute casing, the expansion coefficient of the rib structure, the distance between the rib starting point and volute entrance, and radius and width of the volute entrance, and length of the rib structure, were selected as geometric parameters. Results of the parametric study show that the performance parameters are significantly affected by the geometric variables and operating conditions. Optimal configurations of the double volute casing based on the design of experiments technique show outstanding performance in terms of the efficiency and radial thrust coefficient.

A Study on the Multi-Objective Optimization of Impeller for High-Power Centrifugal Compressor

  • Kang, Hyun-Su;Kim, Youn-Jea
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.2
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    • pp.143-149
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    • 2016
  • In this study, a method for the multi-objective optimization of an impeller for a centrifugal compressor using fluid-structure interaction (FSI) and response surface method (RSM) was proposed. Numerical simulation was conducted using ANSYS CFX and Mechanical with various configurations of impeller geometry. Each design parameter was divided into 3 levels. A total of 15 design points were planned using Box-Behnken design, which is one of the design of experiment (DOE) techniques. Response surfaces based on the results of the DOE were used to find the optimal shape of the impeller. Two objective functions, isentropic efficiency and equivalent stress were selected. Each objective function is an important factor of aerodynamic performance and structural safety. The entire process of optimization was conducted using the ANSYS Design Xplorer (DX). The trade-off between the two objectives was analyzed in the light of Pareto-optimal solutions. Through the optimization, the structural safety and aerodynamic performance of the centrifugal compressor were increased.

Performance Characteristics according to the Outlet Impeller Blade Shape of a Centrifugal Blower (원심블로어 임펠러 토출 날개 형상에 따른 성능특성)

  • Lee, Jong-Sung;Jeon, Hyun-Jun;Jang, Choon-Man
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.6
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    • pp.12-18
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    • 2013
  • This paper presents the performance characteristics of a centrifugal blower using the design parameters of an impeller blade. Two design variables, the bending length from the blade trailing edge and bending angles of an impeller blade, are introduced to analyze the effects on the blower performance. Three-dimensional Navier-Stokes equations with shear stress transport turbulence model are introduced to analyze the performance and internal flow of the blower. Relatively good agreement between experimental measurements and numerical simulation at the design flow condition is obtained. Throughout present study, it is known that pressure increases as the bending length from the trailing edge and bending angle increase while efficiency decreases. But efficiency is decreased. Detailed flow field inside the centrifugal blower is also analyzed and compared.

Thermal, Centrifugal and Electromagnetic Effect on the Rotor Bar of the Cage Induction Motor (농형유도전동기의 회전자바에 미치는 열응력, 원심력 및 전자의의 영향 연구)

  • Lee, Y.;Lee, H.Y.;Hahn, S.Y.;Kim, K.W.;Yoon, J.H.;Lee, J.I.;Kwon, J.L.
    • Proceedings of the KIEE Conference
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    • 1999.11b
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    • pp.3-5
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    • 1999
  • This paper deals with the effect on the stress and deformation of the rotor bar of a cage induction motor by the thermal stress, centrifugal force and electromagnetic force. We use both the thermal network method(TNM) and the finite element method(FEM) to analyze the temperature and stress of the rotor.

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Stress Analysis with respect to the change of the Shape of Screw Blade and the Hole for Centrifuge (원심분리기용 스크류의 블레이드 및 원공형상변화에 따른 음력해석)

  • 이성욱;심재준;한동섭;한근조;안찬우;김태형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.749-752
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    • 2002
  • In this study, we carried out the finite element analysis about screw that is the weakest part of the centrifuge for sewage management. Structural analysis was done with respect to the change of outer radius and thickness of screw blade and screw with sewage discharge hole. If the area of circular hole is equal to that of extended holes, maximum equivalent stress was compared between hole and extended hole. Centrifugal force on account of rotation of 4000 rpm was applied the screw. The results are as follows : 1 . When the larger radius and thickness of screw blade was used, the higher maximum equivalent stress is occurred. 2. When the larger radius of sewage discharge hale was used, the higher maximum equivalent stress is occurred. 3. When the longer parallel part length of extended hole was used, the higher maximum equivalent stress is occurred. 4. If the extended hole with the same discharging area which circular hole uses, the maximum equivalent stress is lower.

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Separation characteristics of particles in a self-rotating type centrifugal oil purifier

  • Pyo, Young-Seok;Jung, Ho-Yun;Choi, Yoon-Hwan;Doh, Deog-Hee;Lee, Yeon-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.2
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    • pp.147-153
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    • 2014
  • The centrifugal oil purifier is used in an engine for lubrication and to remove impurities. The momentum needed for the rotation of the cylindrical chamber is obtained by jet injections. An impure particle in the oil is separated by the centrifugal forces moving to the inner wall of the rotating cylindrical chamber body. The dust particles are eliminated when the particles are absorbed onto the surface of the inner wall of the chamber body. The flow characteristics and the physical behaviors of particles in this centrifugal oil purifier were investigated numerically and the filtration efficiencies was evaluated. For calculations, a commercial code is used and the SST (Shear Stress Transport) turbulence model has been adopted. The MFR (Multi Frames of Reference) method is introduced to consider the rotating effect of the flows. Under various variables, such as particle size, particle density and rotating speed, the filtration efficiencies are evaluated. It has been verified that the filtration efficiency is increased with the increments in the particle size, the particle density and the rotating speed of the cylindrical chamber.

Geometrical Effects of an Active Casing Treatment on Aerodynamic Performance of a Centrifugal Compressor (능동형 케이싱 트리트먼트의 형상 변화가 원심압축기의 공력성능에 미치는 영향)

  • Ma, Sang-Bum;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.5-12
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    • 2016
  • In this study, a parametric study on a cavity as casing treatment of a centrifugal compressor has been conducted using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. Two kinds of cavity were applied at choke and surge conditions, respectively, in this work. Inlet and outlet port widths, angle of outlet port, and length of cavity were chosen as the geometric parameters and investigated to find their effects on the aerodynamic performances such as adiabatic efficiency at design mass flow rate and stall margin of the centrifugal compressor. It was found that the aerodynamic performances of the centrifugal compressor were affected considerably by the four geometric parameters. The adiabatic efficiency was hardly changed by the geometric parameters, excepts for the angle of outlet port. With an increase in the angle of outlet port, the adiabatic efficiency and the stall margin decreased. The stall margin was more sensitive to the outlet port width than to the other geometric parameters. And, with a decrease in the outlet port width, the stall margin increased by 2% compared to that of the reference.