• Title/Summary/Keyword: Centrifugal Compressor

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Aerodynamic Optimization Design for All Condition of Centrifugal Compressor

  • Lin, Zhirong;Gao, Xue-Lin;Yuan, Xin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.213-217
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    • 2008
  • This paper describes an application of centrifugal compressor optimization system, in which the blade profile of impeller is represented with NURBS(Non-Uniform Rational B-Spline) curve. A commercial CFD(Computational Fluid Dynamics) program named NUMECA fine/turbo was used to evaluate the performance of the whole centrifugal compressor flow passage including impeller and diffuser. The whole optimization design system was integrated based on iSIGHT, a commercial integration and optimization software, which provides a direct application of some optimization algorithms. To insure the practicability of optimization, the performance of centrifugal compressor under all condition was concerned during the optimizing process. That means a compositive object function considering the aerodynamic efficiency, pressure ratio and mass flow rate under different work condition was applied by using different weight number for different conditions. Using the optimization method described in this paper, an optimized design of the impeller blade of centrifugal compressor was obtained. Comparing to the original design, optimized design has a better performance not only under the design work condition, but also the off-design work condition including near stall and near choke condition.

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Preliminary Aerodynamic Design of 13:1 Pressure Ratio Axial-Centrifugal Compressor (13:1의 압축비를 갖는 축류-원심형 압축기의 기본 공력설계)

  • 김원철
    • Journal of the Korea Institute of Military Science and Technology
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    • v.6 no.2
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    • pp.83-94
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    • 2003
  • Preliminary aerodynamic design of a compressor is carried out to meet the design requirements which are pressure ratio of 13, air mass flow rate of 4 ㎏/s and rotational speed of 45,000 rpm. The compressor type is chosen as an axial-centrifugal compressor from the design requirements which is suitable for a medium power class turboprop or turboshaft engine. Its overall isentropic efficiency is estimated to be 0.796 and its surge margin to be 20% exceeding the design requirement. This paper summarizes the aerodynamic design details including the design procedures and the results of the axial -centrifugal compressor.

An Experimental and Numerical Study on Centrifugal Compressor Noise (원심압축기 소음측정과 계산에 관한 연구)

  • Sun, Hyo-Sung;Eom, Seung-Sin;Shin, Hyung-Ki;Lee, Soo-Gab
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.119-124
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    • 2000
  • The 3-stage centrifugal compressor is used in order to measure the noise spectra of compressor, and analyze the results. Two cases are investigated for compressor noise components. Case I includes total system such as compressor, inter-cooler, motor, and Case II excludes cooling system. BPF tonal noise is important in compressor, and cooling system including inter-cooler contributes to broadband noise. Also, motor, gear box, and motor cooling fan are the second contributions to total compressor noise. Centrifugal compressor flow-field is calculated using two-dimensional grid and Navier-Stokes equations. Static pressure increases, and total pressure decreases, as air passes through the compressor components.

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The Design and Performance Test of a Centrifugal Compressor for HFC-134a (대체냉매용 원심압축기의 설계 및 성능시험)

  • Sin, Jung-Kwan;Kim, Kyung-Hun
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.250-257
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    • 2002
  • A centrifugal compressor for HFC-l34a has been newly designed and developed. Flow analysis using commertial programs was used to evaluate performance and internal flow of the impeller, inlet guide vane and diffuser etc. and design software was developed. The compressor for HFC-l34a was also investigated experimentally to check compression performance. The calculated data coincide the test results of compressor. The data obtained in the present study are useful for design of HFC-l34a centrifugal compressors.

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Application of Generalized Experimental Data Correlation in Centrifugal Compressor Design (원시험 데이터 일반화를 적용한 원심압축기 설계)

  • Cho, Gyu-Sik;Kim, Jin-Han;Yang, Soo-Seok;Lee, Dae-Sung;Mileshin, Victor I.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.4 s.9
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    • pp.38-43
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    • 2000
  • Recently, KARI(Korea Aerospace Research Institute, Korea) and CIAM(Central Institute of Aviation Motors, Russia) have made an effort in developing a centrifugal compressor for a small gas turbine engine as part of a collaboration program. This compressor has been designed as a sub-component for an axial-centrifugal compression system for a small turbo-shaft engine aiming adiabatic efficiency higher than 0.81. The geometrical design requirement imposes restrictions to have high inlet hub-to-tip ratio and inlet swirl flow. In this study, the compressor has been designed using the generalized experimental data established from those compressors having pressure ratio of 3.7 to 5. From this generalized empirical correlation, desirable values of design parameters could be obtained. Subsequently, quasi-3D and 3D viscous flow analyses have been performed to ensure the adopted methodology. It is expected that the centrifugal compressor provides total pressure ratio of 4.89, corrected mass flow-rate of 1.64kg/sec, and adiabatic efficiency of 0.815 with inlet hub-to-tip ratio of 0.641. These relatively high total pressure ratio and inlet hub-to-tip ratio are the main distinctive features in this design. Besides, one of the main features of this centrifugal compressor is the adoption of a double-row bladed diffuser to effectively decelerate the transonic flow leaving the impeller. The compressor has been manufactured and will be tested in the near future.

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Design and Operation Characteristics of a Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.55-61
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    • 2002
  • The feasibility of an oil-free, motor-driven, two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by a 75 kW motor at an operating speed of 39,000 RPM, and a pressure ratio of the compressor is set up to 4. The analysis is performed by using bearing equilibrium position, heaving stillness, Campbell diagram, unbalance response, and stability. It is demonstrated in this paper that air bump bearings can be adopted well to an oil-free, motor-driven, centrifugal compressor. Specially, Cu-coated bump bearings have enough damping force to reduce a synchronous unbalance for rigid modes of the two-stage compressor. Futhermore, this concept may be applied to the flexible rotor system such as high speed turbomachinery with a super critical speed.

Performance test for the compressor of 100kW APU (100kW급 보조동력장치용 압축기 성능시험)

  • Lim, Byeung-Jun;Cha, Bong-Jun;Yang, Soo-Seok;Lee, Kyoung-Jin;Baik, Ki-Young
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.655-660
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    • 2001
  • The performance test of a centrifugal compressor for APU(Auxiliary Power Unit) which is developed by the collaborative research of KARI and Samsung TechWin has been conducted. The investigated compressor consists of a curved inlet, a centrifugal impeller, a channel diffuser and a plenum chamber. The experiments were carried out in an open-loop centrifugal compressor test rig driven by a turbine. For three different diffusers, overall performance data were obtained at 80%, 90% and 97% of design speed. For the initially designed wedge-type diffuser, test results showed that the compressor was operated at a higher mass flow rate than the design requirement. By reducing the diffuser throat area, the compressor operating range was shifted to lower mass flow rate range. The test result of redesigned wedge-type diffuser showed high pressure loss. To reduce the diffuser loss, diffuser inlet radius was increased and airfoil-type of diffuser was adopted. This airfoil-type diffuser showed reasonal results in terms of design requirement.

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Effects of Casing Shape on the Performance of a Small-sized Centrifugal Compressor

  • Kim, D.W.;Kim, H.S.;Kim, Youn-J.
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.3
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    • pp.132-139
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    • 2003
  • The effects of casing shapes on the performance and the interaction between an impeller and a casing in a small-sized centrifugal compressor are investigated. Especially, numerical analyses are conducted for the centrifugal compressor with both a circular casing and a volute one. The optimum design for each element (i.e., impeller, diffuser and casing) is important to develop an efficient and compact compressor using alternative refrigerant as working fluids. Typical rotating speed of the compressor is in the range of 40,000∼45,000 rpm. The impeller has backswept blades due to tip clearance and a vane diffuser has wedge type. In order to predict the flow pattern inside an entire impeller, vaneless diffuser and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For computations of compressible turbulent flow fields, the continuity and time-averaged Navier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure recovery and loss coefficients are obtained for various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. The static pressure around the casing and pressure difference between the inlet and outlet of the compressor are measured for the circular casing.

The Design and Performance Test of a Centrifugal Compressor for HFC-134a Refrigerant (HFC-134a용 원심압축기의 성능시험 및 설계방안)

  • Sin, Jung-Kwan;Kim, Kyung-Hoon;Kang, Shin-Hyoung
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.3
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    • pp.139-148
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    • 2010
  • A centrifugal compressor for HFC-134a has been newly designed and developed. Flow analysis using commercial programs was used to evaluate performance and internal flow of the impeller, inlet guide vane and diffuser etc. The purpose of this study is to establish the design theory necessary to the development of HFC-134a centrifugal compressors and to supply basic data related to design by reviewing design values and experimental values through the performance test. The compressor for HFC-134a was also investigated experimentally to check compression performance. The calculated data coincide the test results of compressor. The data obtained in the present study are useful for design of HFC-134a centrifugal compressors.

Geometrical Effects of an Active Casing Treatment on Aerodynamic Performance of a Centrifugal Compressor (능동형 케이싱 트리트먼트의 형상 변화가 원심압축기의 공력성능에 미치는 영향)

  • Ma, Sang-Bum;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.5-12
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    • 2016
  • In this study, a parametric study on a cavity as casing treatment of a centrifugal compressor has been conducted using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. Two kinds of cavity were applied at choke and surge conditions, respectively, in this work. Inlet and outlet port widths, angle of outlet port, and length of cavity were chosen as the geometric parameters and investigated to find their effects on the aerodynamic performances such as adiabatic efficiency at design mass flow rate and stall margin of the centrifugal compressor. It was found that the aerodynamic performances of the centrifugal compressor were affected considerably by the four geometric parameters. The adiabatic efficiency was hardly changed by the geometric parameters, excepts for the angle of outlet port. With an increase in the angle of outlet port, the adiabatic efficiency and the stall margin decreased. The stall margin was more sensitive to the outlet port width than to the other geometric parameters. And, with a decrease in the outlet port width, the stall margin increased by 2% compared to that of the reference.