• Title/Summary/Keyword: Cementitious Composite

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Development of 3D Printing Cement Based Composite Materials Applying for Exterior Finishing Material (건물 외장재 적용을 위한 3D 프린팅 시멘트 베이스 결합재 개발)

  • Shin, Hyeon-Uk;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.83-84
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    • 2018
  • 3D printing technology can be applied to various industries, and is trapped by major technologies that change existing manufacturing processes. 3D printing materials must satisfy designability, economy and productivity, and building materials are required to have strength and economy secured technology. 3D printing technology of construction field can be divided into structural materials and internal and external materials, and is mainly done by extruding and adapting. Particularly when it is applied as an exterior materials, it is mainly applied to an unstructured exterior materials and high accuracy is required. The exterior materials can be used as a cement composite materials, it is suitable also for a lamination type, and the role of a cement base bonding material is important. In this research, we developed a cementitious base binder applicable as a 3D printing exterior materials, confirmed density and strength characteristics for application as an exterior materials, a flame retardancy test for improving the fire resistance of buildings and confirmed its possibility.

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High Temperature Compressive Strength of Polymer Cement Composite Apply for 3D Printing Exterior Materials (시멘트 폴리머를 사용한 외장재용 결합재의 고온강도 특성)

  • Shin, Hyeon-Uk;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.116-117
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    • 2019
  • 3D printing technology can be applied to various industries, and is trapped by major technologies that change existing manufacturing processes. 3D printing materials must satisfy designability, economy and productivity, and building materials are required to have strength and economy secured technology. 3D printing technology of construction field can be divided into structural materials and internal and external materials, and is mainly done by extruding and adapting. Particularly when it is applied as an exterior materials, it is mainly applied to an unstructured exterior materials and high accuracy is required. The exterior materials can be used as a cement composite materials, it is suitable also for a lamination type, and the role of a cement base composite material is important. In this research, we developed a cementitious base binder applicable as a 3D printing exterior materials, confirmed high temperature strength characteristics for application as an exterior materials of buildings and confirmed its possibility.

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The Seismic Performance of Non-Ductile Reinforced Concrete (RC) Frames with Engineered Cementitious Composite (ECC) Wing Panel Elements (ECC 날개벽 요소로 보강된 비내진상세를 갖는 철근콘크리트 골조의 내진성능)

  • Kang, Dae-Hyun;Ok, Il-Seok;Yun, Hyun-Do;Kim, Jae-Hwan;Yang, Il-Seung
    • Journal of the Korea Concrete Institute
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    • v.27 no.5
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    • pp.541-549
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    • 2015
  • This study was conducted to experimentally investigate the seismic retrofitting performance of non-ductile reinforced concrete (RC) frames by introducing engineered cementitious composite (ECC) wing panel elements. Non-ductile RC frame tested in this study were designed and detailed for gravity loads with insufficient or no consideration to lateral loads. Therefore, Non-ductile RC frame were not satisfied on present seismic code requirements. The precast ECC wing panels were used to improve the seismic structural performance of existing non-ductile RC frame. A series of experiments were carried out to evaluate the structural performance of ECC wing panel elements alone a non-ductile RC frame strengthened by adding ECC panel elements. Failure pattern, strength, stiffness and energy dissipation characteristics of specimens were evaluated based on the test results. The test results show that both lateral strength and stiffness were significantly improved in specimen strengthened than non-ductile RC frame. It is noted that ECC wing wall elements application on non-ductile RC frame can be effective alternative on seismic retrofit of non-ductile building.

Structural Capacity Evaluation of Hybrid Precast Concrete Beam-Column Connections Subjected to Cyclic Loading (반복하중을 받는 하이브리드 프리캐스트 보-기둥 접합부의 성능평가)

  • Choi, Hyun-Ki;Yoo, Chang-Hee;Choi, Yun-Cheul;Choi, Chang-Sik
    • Journal of the Korea Concrete Institute
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    • v.22 no.3
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    • pp.325-333
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    • 2010
  • In this study, new moment-resisting precast concrete beam-column joint made up of hybrid steel concrete was developed and tested. This beam-column joint is proposed for use in moderate seismic regions. It has square hollow tubular section in concrete column and connecting plate in precast U-beam. The steel elements in column and beam members were connected using bolt. Furthermore, in order to prevent the premature failure of concrete in hybrid steel-concrete connection, ECC(engineered cementitious composite) was used. An experimental study was carried out investigating the joint behavior subjected to reversed cyclic loading and constant axial compressive load. Two precast beam-column joint specimens and monolithic reinforced concrete joint specimen were tested. The variables for interior joints were cast-in-situ concrete area and transverse reinforcement within the joint. Tests were carried out under displacement controlled reverse cyclic load with a constant axial load. Joint performance is evaluated on the basis of connection strength, stiffness, energy dissipation, and displacement capacity. The test results showed that significant differences in structural behavior between the two types of connection because of different bonding characteristics between steel and concrete; steel and ECC. The proposed joint detail can induce to move the plastic hinge out of the ECC and steel plate. And proposed precast connection showed better performance than the monolithic connection by providing sufficient moment-resisting behavior suitable for applications in moderate seismic regions.

Optimum Mix Proportions of In-fill Slurry for High Performance Steel Fiber Reinforced Cementitious Composite (초고성능 강섬유보강 시멘트 복합체의 충전슬러리 최적배합 도출)

  • Kim, Seung-Won;Park, Cheol-Woo;Kim, Seong-Wook;Cho, Hyun-Myung;Jeon, Sang-Pyo;Ju, Min-Kwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.3
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    • pp.196-201
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    • 2014
  • As political circumstances in oversea countries and Korea varies, the risk of vulnerability from unexpected extreme loading conditions, such as explosions or extreme impacts, also increased. In addition, construction companies in Korea recently have taken chances of overseas expansion to countries where their domestic situations are not in rest. Therefore, the resistance of construction materials for blast or impact loading become taking more consideration from engineering field. This study is a part of the research to develop a high performance fiber reinforced cementitious composite materials with high volume steel fibers and primary purpose of this study is to find an optimum mix proportions of in-fill slurry. In order to accomplish the tasks this study performed experimental investigations on the slurry for consistency, compressive strength, flowability, J-penetration, bleeding and rheology properties as well as mechanical properties, compressive and flexural strength, with respect to different mix proportions.

Experimental Evaluation of the Effect of the Mixing Design Factors of the Cementitious Composite for 3D Printer on the Printing Quality (3D 프린터용 시멘트 복합체의 배합요인에 따른 출력 품질의 실험적 평가)

  • Seo, Ji-Seok;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.1
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    • pp.89-96
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    • 2022
  • In this paper, to evaluate the output quality of the cementitious composite mixture for printing with the ME method for construction 3D printer, visual inspection of the output appearance and the dimensional error rate, compressive strength and flexural strength of the output were measured. As a result of the test, the mixing design with excellent output appearance was P1-2, P1-4, P2-5, P2-6, and the mixing design with good output appearance was P0-1, P1-1, P1-3, P1-6, P1-7 and P2-4. Of these mixing designs, P0-1 and P2-6 had the lowest dimensional error rates As a result of evaluating the compressive strength and flexural strength of the various mixing designs, the Mixing design with excellent output designs showed good mechnical properties. However, mixing designs with excellent mechanical properties does not necessarily have excellent output quality. Therefore, in order to accurately evaluate the output quality, it is judged that visual inspection and dimensional error rate inspection should be performed first, and then the mechanical characteristics should be reviewed.

Shear behaviour of thin-walled composite cold-formed steel/PE-ECC beams

  • Ahmed M. Sheta;Xing Ma;Yan Zhuge;Mohamed A. ElGawady;Julie E. Mills;El-Sayed Abd-Elaal
    • Steel and Composite Structures
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    • v.46 no.1
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    • pp.75-92
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    • 2023
  • The novel composite cold-formed steel (CFS)/engineered cementitious composites (ECC) beams have been recently presented. The new composite section exhibited superior structural performance as a flexural member, benefiting from the lightweight thin-walled CFS sections with improved buckling and torsional properties due to the restraints provided by thinlayered ECC. This paper investigated the shear performance of the new composite CFS/ECC section. Twenty-eight simply supported beams, with a shear span-to-depth ratio of 1.0, were assembled back-to-back and tested under a 3-point loading scheme. Bare CFS, composite CFS/ECC utilising ECC with Polyethylene fibres (PE-ECC), composite CFS/MOR, and CFS/HSC utilising high-strength mortar (MOR) and high-strength concrete (HSC) as replacements for PE-ECC were compared. Different failure modes were observed in tests: shear buckling modes in bare CFS sections, contact shear buckling modes in composite CFS/MOR and CFS/HSC sections, and shear yielding or block shear rupture in composite CFS/ECC sections. As a result, composite CFS/ECC sections showed up to 96.0% improvement in shear capacities over bare CFS, 28.0% improvement over composite CFS/MOR and 13.0% over composite CFS/HSC sections, although MOR and HSC were with higher compressive strength than PE-ECC. Finally, shear strength prediction formulae are proposed for the new composite sections after considering the contributions from the CFS and ECC components.

Affecting Analysis of Air Content on the Tensile Properties of Strain-Hardening Cementitious Composite (고인성 복합재료의 인장특성에 공기량이 미치는 영향 분석)

  • Jeong, Jae-Hong;Lee, Seung-Hoon;Kim, Han-Jun;Kim, Gyu-Yong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.439-440
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    • 2010
  • The Air content has a great effect on the Tensile Strain of Strain-Hardening Cement Composites. We analyze the Tensile Properties of SHCC with variations of air content from the laboratory test.

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Phase Segmentation of PVA Fiber-Reinforced Cementitious Composites Using U-net Deep Learning Approach (U-net 딥러닝 기법을 활용한 PVA 섬유 보강 시멘트 복합체의 섬유 분리)

  • Jeewoo Suh;Tong-Seok Han
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.36 no.5
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    • pp.323-330
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    • 2023
  • The development of an analysis model that reflects the microstructure characteristics of polyvinyl alcohol (PVA) fiber-reinforced cementitious composites, which have a highly complex microstructure, enables synergy between efficient material design and real experiments. PVA fiber orientations are an important factor that influences the mechanical behavior of PVA fiber-reinforced cementitious composites. Owing to the difficulty in distinguishing the gray level value obtained from micro-CT images of PVA fibers from adjacent phases, fiber segmentation is time-consuming work. In this study, a micro-CT test with a voxel size of 0.65 ㎛3 was performed to investigate the three-dimensional distribution of fibers. To segment the fibers and generate training data, histogram, morphology, and gradient-based phase-segmentation methods were used. A U-net model was proposed to segment fibers from micro-CT images of PVA fiber-reinforced cementitious composites. Data augmentation was applied to increase the accuracy of the training, using a total of 1024 images as training data. The performance of the model was evaluated using accuracy, precision, recall, and F1 score. The trained model achieved a high fiber segmentation performance and efficiency, and the approach can be applied to other specimens as well.