• Title/Summary/Keyword: Cement replacement

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Corrosion Resistance Properties of Rice Husk Ash Blended Concrete

  • Ganesan, K.;Rajagopal, K.;Thangavel, K.
    • Corrosion Science and Technology
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    • v.6 no.1
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    • pp.12-17
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    • 2007
  • Portland cement incorporating supplementary cementing material develops excellent mechanical properties and long term durability characteristics. India is a leading rice producing country and rice husk is considered as waste in the rice milling industries. In this present work, the rice husk ash (RHA) was added to concrete as cement replacement from 0 to 30%. Corrosion performance of reinforcing steel embedded in RHA blended concretes was studied using linear polarization, AC impedance and gravimetric methods. The corrosion rate of steel bars embedded in RHA concretes were compared with control concrete. The results clearly indicate that the corrosion rate of reinforcing steel embedded in concrete is significantly reduced with the incorporation of RHA. A good correlation among gravimetric method and electrochemical methods was observed. Electrochemical impedance study showed 98 percentage reduction in corrosion rate to the RHA blended concrete with 15% replacement than control concrete.

Performance investigation of palm kernel shell ash in high strength concrete production

  • Mosaberpanah, Mohammad A.;Amran, Y.H. Mugahed;Akoush, Abdulrahman
    • Computers and Concrete
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    • v.26 no.6
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    • pp.577-585
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    • 2020
  • By the increasing amount of waste materials, it eventually dumped into the environment and covering a larger area of the landfill which cause several environmental pollution problems. The utilization of Palm Kernal Shell Ash (PKSA) in concrete might bring a great benefit in addressing both environmental and economic issues. This article investigates the effect of PKSA as a partial cement replacement of High Strength Concrete (HSC). Several concrete mixtures were prepared with different PKSA of 0%, 10%, 20%, and 30% replaced by the cement mass. This procedure was replicated twice for the two different target mean strengths of 40 MPa and 50 MPa. The mixtures were prepared to test different fresh and hardened properties of HSC including slump test, the compressive strength of 3, 7, 14, 28, and 90 days, flexural strength of 28-days, drying shrinkage, density measurement, and sorptivity. It was observed 10% PKSA replacement as optimum percentage which reduced the drying shrinkage, sorptivity, and density and improved the late-age compressive strength of concrete.

Reducing effect for Hydration Heat of High-Strength Concrete according to Admixture Types and Replacement Ratios (혼화재 종류 및 대체율에 따른 고강도콘크리트의 수화열 저감 효과)

  • 유범재;김용로;최세진;김상윤;김상규;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.409-414
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    • 2001
  • The hydration of cement paste occurs when the cement is mixed with water. During the hydration, hydration heat causes the thermal stress depending on the size of concrete and the cement content. Especially in the high-strength concrete, we must give care to the concrete due to its large cement content. In this study, conduction calorimeter and concrete insulation hydration heat meter were used to investigate the hydration heat characteristics of cement and concrete. To reduce hydration heat of high-strength concrete, several types of replacement of fly-ash and blast-furnace slag powder were used in this experiment.

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Enhanced Durability Performance of Polymer Modified Cement Composites for Concrete Repair Under Combined Aging Conditions (복합열화 환경을 받는 콘크리트 시설물을 위한 보수용 폴리머 시멘트 복합체의 내구성능 향상에 관한 연구)

  • Won, Jong-Pil;Park, Chan-Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.47 no.6
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    • pp.27-34
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    • 2005
  • The purpose of this study is to improve the durability performance of polymer modified cement composites for repair of concrete under combined aging conditions. The experimental procedure was divided into three parts. First, the replacement level of mineral admixtures in polymer modified cement composites were determined in an experimental study based on a Box Behnken design. Second, the flow value, compressive strength and chloride permeability test of sixteen types of mixtures were conducted. Test results show that the polymer modified cement composites were effected on the improvement of the compressive strength and permeability performance. Third, the effects on the replacement level of silica fume mixture was evaluated by the compressive strength, chloride permeability, chemical resistance and repeated freezing and thawing cycles test. They demonstrated that the polymer modified cement composites using mixture of silica fume, fly ash, and blast furnace slag improved the durability performance.

Fracture behavior modeling of a 3D crack emanated from bony inclusion in the cement PMMA of total hip replacement

  • Mohamed, Cherfi;Abderahmane, Sahli;Benbarek, Smail
    • Structural Engineering and Mechanics
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    • v.66 no.1
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    • pp.37-43
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    • 2018
  • In orthopedic surgery and in particular in total hip arthroplasty, the implant fixation is carried out using a surgical cement called polymethylmethacrylat (PMMA). This cement has to insure a good adhesion between implant and bone and a good load distribution to the bone. By its fragile nature, the cement can easily break when it is subjected to a high stress gradient by presenting a craze zone in the vicinity of inclusion. The focus of this study is to analyze the effect of inclusion in some zone of cement in which the loading condition can lead to the crack opening leading to their propagation and consequently the aseptic loosening of the THR. In this study, the fracture behavior of the bone cement including a strange body (bone remain) from which the onset of a crack is supposed. The effect of loading condition, the geometry, the presence of both crack and inclusion on the stress distribution and the fracture behavior of the cement. Results show that the highest stresses are located around the sharp tip of bony inclusion. Most critical cracks are located in the middle of the cement mantle when they are subjected to one leg standing state loading during walking.

An Experimental Study on the Engineering Properties of Concrete using Fine Aggregate of PS ball Slag (풍쇄슬래그 잔골재를 사용한 콘크리트의 공학적 특성에 관한 실험적 연구)

  • Lee Sang-Soo;Song Ha-Young;Kim Eul-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.6 no.3 s.21
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    • pp.107-114
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    • 2006
  • In this study, the experiment was carried out to investigate and analyze the engineering properties of concrete using fine aggregate of PS bal slagl. The main experimental variables were water/cement ratio 30, 40, 50(%), water content $170kg/m^3$, replacement ratio of slag fine aggregate 0, 25, 50, 75(%) in experiment I and water/cement ratio 30, 40, 50(%), water content 165, 170, 175($kg/m^3$), replacement ratio of fine aggregate of PS ball 0, 50 in experiment II. According to the test results, the principle conclusions are summarized as follows (1) The workability of slag fine aggregate-mixed concrete tends to improve, as the replacement rate increases. (2) The air content of slag fine aggregate-mixed concrete tends to decrease, as the replacement rate increases. (3) The unit volume weight of slag fine aggregate-mixed concrete tends to significantly increase, as the replacement rate increases. (4) The compressive strength of slag fine aggregate-mixed concrete tends to show more increasing propensity, in case the curing period is relatively long, as the replacement rate increases.

Strength and Hydration Properties of Cement Paste as a Function of Reactive Nanomaterials Replacement Rate (반응성 나노소재 대체율에 따른 시멘트 페이스트의 강도 및 수화특성)

  • Chul-Woo Beak;Sung-Woo Choi;Deuk-Hyun Ryu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.33-39
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    • 2024
  • In this study, the basic properties of cement paste with varying replacement ratio of micro-silica and fumed silica were analyzed to determine the suitability of nanomaterials for use as concrete admixtures. Referring to the ultra-high strength mix, the fluidity of cement paste was evaluated according to the nanomaterial replacement rate and the compressive strength characteristics were compared and analyzed. The related properties of the reactive nanomaterials to the cement hydrate were analyzed using SEM and EDS to observe the microstructure and identify the components of the hydration product. The reactive nanomaterials used in this study had tap densities between 0.061 and 0.264 g/cm3, which were lower than SF. Micro silica exhibited excellent compressive strength properties with increasing replacement ratio, but fumed silica, unlike micro white, obtained excellent compressive strength at replacement ratio of 0.01~0.1 %. The same trend was observed in the hydration characterization.

Change of the Cement Mantle Thickness According to the Movement of the Femoral Stem in THRA (인공고관절 치환술에서 대퇴주대 회전에 따른 시멘트막 두께 변화)

  • Park, Yong-Kuk;Kim, Jin-Gon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.140-148
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    • 2007
  • THRA(Total Hip Replacement Arthroplasty) has been widely used for several decades as a viable treatment of otherwise-unsolved hip problems. In THRA surgery, cement mantle thickness is critical to long-term implant survival of femoral stem fixed with cement. Numerous studies reported thin or incomplete cement mantle causes osteolysis, loosening, and the failure of implant. To analyze the effect of femoral stem rotation on cement thickness, in this study, we select two most popular stems used in THRA. Using CAD models obtained from a 3D scanner, we measure the cement mantle thickness developed by the rotation of a femoral stem in the virtual space created by broaching. The study shows that as the femoral stem deviates from the target coordinates, the minimum thickness of cement decreases. Therefore, we recommend development of a new methodology for accurate insertion of a femoral stem along the broached space. Also, modification of the stem design robust to the unintentional movement of a femoral stem in the broached space, can alleviate the problem.

Laboratory analysis of loose sand mixed with construction waste material in deep soil mixing

  • Alnunu, Mahdi Z.;Nalbantoglu, Zalihe
    • Geomechanics and Engineering
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    • v.28 no.6
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    • pp.559-571
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    • 2022
  • Deep soil mixing, DSM technique has been widely used to improve the engineering properties of problematic soils. Due to growing urbanization and the industrial developments, disposal of brick dust poses a big problem and causes environmental problems. This study aims to use brick dust in DSM application in order to minimize the waste in brick industry and to evaluate its effect on the improvement of the geotechnical properties. Three different percentages of cement content: (10, 15 and 20%) were used in the formation of soil-cement mixture. Unlike the other studies in the literature, various percentages of waste brick dust: (10, 20 and 30%) were used as partial replacement of cement in soil-cement mixture. The results indicated that addition of waste brick dust into soil-cement mixture had positive effect on the inherent strength and stiffness of loose sand. Cement replaced by 20% of brick dust gave the best results and reduced the final setting time of cement and resulted in an increase in unconfined compressive strength, modulus of elasticity and resilient modulus of sand mixed with cement and brick dust. The findings were also supported by the microscopic images of the specimens with different percentages of waste brick dust and it was observed that waste brick dust caused an increase in the interlocking between the particles and resulted in an increase in soil strength. Using waste brick dust as a replacement material seems to be promising for improving the geotechnical properties of loose sand.

Behavior of GGBS concrete with pond ash as a partial replacement for sand

  • Maheswaran, J.;Chellapandian, M.;Kumar, V.
    • Advances in concrete construction
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    • v.13 no.3
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    • pp.233-242
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    • 2022
  • An attempt is made to develop an eco-friendly concrete with ground granulated blast furnace slag (GGBS) and pond ash as partial replacement materials for cement and fine aggregate, respectively without compromising the strength and durability. Sixteen concrete mixes were developed by replacing cement and fine aggregate by GGBS and pond ash, respectively in stages of 10%. The maximum replacement levels of cement and fine aggregates were 50% and 30% respectively. Experimental results revealed that the optimum percentage of GGBS and pond ash replacement levels were 30% and 20% respectively. The optimized mix was used further to study the flexural behavior and durability properties. Reinforced Concrete (RC) beams were cast and tested under a four-point bending configuration. Also, the specimens prepared from the optimized mix were subjected to alternate wet and dry cycles of acid (3.5% HCl and H2SO4) and sulphate (10% MgSO4) solutions. Results show that the optimized concrete mix with GGBS and pond ash had a negligible weight loss and strength reduction.