• Title/Summary/Keyword: Cement clinker

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Influence of Potassium on the Cement Clinker Formation : III. THe State and Formation Mechanism of Unstable Alkali (시멘트 클린커 생성과정에 미치는 Potassium의 영향 III. 불안정 알칼리의 상태 및 생성기구)

  • 서일영;최상홀
    • Journal of the Korean Ceramic Society
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    • v.22 no.3
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    • pp.60-66
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    • 1985
  • The formation mechanism of unstable alkali and its existing states in the clinker were studied. The relation of unstable alkali content vs. other water-soluble components porosity and the distributionof potassium were investigated. The results are as follows :1) Two states of unstable alkali seem to exist in clinker ie compounds of $K_2O-Al_2O_3$ system and free $K_2O$ 2) The content of water-soluble $Al_2O_3$ tends to increase with increase of unstable alkali content, 3) Most of alkalies in clinker are concentrated in liquid phase at high temperature. Therefore it is possible to make various $K_2O-Al_2O_3$ system compounds according to the content of $K_2O$ in the liquid phase of clinker. In this experiment we found out a $K_2O-Al_2O_3$ compound of high $Al_2O_3$ content (34%) and high $K_2O$ content (33%) in clinker with 1.09% unstable alkali. 4) The porosity of clinker tends to increase with increase of unstable alkali content. 5) The amount of trapped alkali vapor may increase in closed pore in the clinker with high alkali and low $SO_3$ condecent. Therefore free $K_2O$ is the condensed alkali on the wall of closed pore in the clinker.

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Mineral Properties of Molten Clinker with Blast Furnace Slag (고로 슬래그를 사용한 용융클링커의 광물학적 특성)

  • Chu, Yong-Sik;Seo, Sung-Kwan;Im, Du-Hyuk;Song, Hun;Lee, Jong-Kyu;Lee, Seung-Ho
    • Journal of the Korean Ceramic Society
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    • v.48 no.6
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    • pp.589-594
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    • 2011
  • Raw mix of molten clinker was fabricated using blast furnace slag as starting material. Raw mix was melted at 1620$^{\circ}C$ for molten clinker fabrication. It was found that molten clinker contained alite and belite equivalent to OPC clinker mineral by optical microscope and SEM. The size of alite was 10~50 ${\mu}m$ and that of belite was 20~80 ${\mu}m$. This result thought to be attributed low $Al_2O_3$ content and cooling condition. Interstitial phase increased with blast furnace slag content and gehlenite was formed by the condition of LSF and SM. So raw mix with 27~41% blast furnace slag could be converted into cement clinker by appropriate choice of melting andcooling methods in this study.

Synthesis of Alinite-Calciumchloroaluminate System Cement Using Solid State Waste

  • Cho, Jin-Sang;Han, Gi-Chun;Kim, Hyung-Seok;Ahn, Ji-Whan;Kim, Hwan;Lee, Hyoung-Ho
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.581-585
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    • 2001
  • Alinite-Calciumchloroaluminate system clinker was synthesized from solid state waste. The raw materials were municipal incineration ash, sewage sludge, limestone and clay. ecocement was prepared by the mixing of synthesized clinker and optimum amount of gypsum and its hydrolysis characteristic was investigated. X-ray diffraction, conduction calorimeter and reflecting microscope were used to analyze structural and physical properties. The main phase of clinker were alinite, calcium chloroaluminate. $C_2$S, $C_3$S. From the results of hardening time, hydration reactivity of synthesized all samples was faster than that of ordinary portland cement.

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Study on Synthesis of Tricalciumaluminate Clinker by Hydrate-burning Method (수화물 소성법에 의한 알루민산삼칼슘 클링커의 합성에 관한 연구)

  • Ki, Tae Kyung;Song, Tae Woong
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.517-523
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    • 2007
  • For the preparation of tricalciumaluminate $(C_3A)$ clinker, in traditional clinkering method using oxides and carbonates as a raw material, uneconomical repetition of burning have been necessary to avoid the melting of clinker by eutectic reaction in the system $CaO-Al_2O_3$. In this study, special starting raw materials for the clinker burning were prepared from a mixture of oyster shell and aluminium hydroxide by heating to $1100^{\circ}C$ and hydrating at $30^{\circ}C$. The starting raw materials, hardened body with weak hydraulic strength, were mainly composed of $C_3AH_6$ formed by resolution-precipitation mechanism of the system $CaO-Al_2O_3-H_2O$. By heating them, relatively pure $C_3A$ clinker could be obtained by one-time burning at the fairly lower temperature than that of conventional method. The easier formation of $C_3A$ clinker seemed to be caused by higher compositional homogeneity and stoichiometry of the starting materials, high surface area and crystallographic instability of the thermally decomposed products, and the catalytic effect of decomposed moisture on the early-stage crystallization of calciumaluminates. The basic hydration behavior of the clinker was also confirmed.

Studies on Alumina Cement from Alunite (II) (Physical Properties of Alumina Cement) (명반석을 이용한 알루미나 시멘트의 제조 (II) (알루미나 시멘트의 특성))

  • 한기성;최상욱;송태웅
    • Journal of the Korean Ceramic Society
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    • v.16 no.3
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    • pp.164-168
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    • 1979
  • In the previous paper, it was reported that formation of desirable calcium alunimate(CA) in clinker was considerably affected by sulfur-contaminated alumina which was prone to form a disadvantageous mineral, $C_4A_3S$. In this study, however, sulphate-free alumina cement was made from sulfur-free alumina refined from alunite and corresponding materials. The major minerals in the clinker were identified by X-ray diffraction patterns as calcium aluminate (CA), calcium dialuminate $(CA_2)$ and dicalcium alumino silicate $(C_2AS)$. The formation of CA was more effective with decreasing contents of silica to 2 per cent or less and sulfur in the refined alumina. Physical properties of prepared alumina cement such as setting time, stability and compressive strength were measured. The values were similar to those of commercial alumina cements.

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Properties of the Modified Belite Cement with Slag (슬래그를 혼합한 개량형 벨라이트 시멘트의 특성)

  • 안태호;박원기;박동철;심광보;최상홀
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.685-690
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    • 1999
  • Modified belite cement clinker containing $\alpha$'-C2S and C4A3 were syntehsized form the mixture of raw materials. $\alpha$'-C2S was stabilized at room temperature by adding borax. Properties of the clinker were charaterized with a XRD, SEM, TEM The additive effects of slag on the hydration properties were also estimated by measurement of compressive strength fluidity and heat evolution. The experimental results exhibited that the addition of slag to the belite cement improves the fluidity and early compressive strength due to the formation of ettringite and C-S-H. The compressive strengths of the mortar with 20% slag after 7, 90 days hydration were 212, 355 kgf/cm2 respectively.

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Properties of Portland Cement Clinker Using Polysilicon Sludge (폴리실리콘 슬러지를 원료로 사용한 포틀랜드 시멘트 클링커의 특성)

  • Lee, Seung-Heun;Lee, Se-Jin;Woo, Yang-Yee;Park, Jeoung-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.328-334
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    • 2014
  • This study reviewed the usability of sludge, a material that is additionally created when polysilicon (a solar light material) is produced, as the raw material for cement clinker. It was evaluated that when cement clinker is produced, the chloric component of polysilicon acted as a mineralizer in the firing process. In addition, the physical features of the produced cement were measured. The setting time of the produced cement was reduced as the amount of content of polysilicon sludge increased. Such results were drawn because the chloric component acted as hydration accelerator and enhanced the dissolution of calcium hydroxide that was formed by hydration of $C_3S$. Furthermore, for such reason, on the day 1, the compression strength of mortar increased as the content of polysilicon sludge increased. In day 3, 7, and 28, the tendency in which the compression strength increasing up to 5% of the amount of added polysilicon sludge was shown. It is because when clinker was produced, the chloric component increased the amount of $C_3S$ mineral created, thus enhancing the compression strength after day 3.

Analysis of Cement Clinker Minerals According to Burning Conditions (광학현미경을 이용한 소성 조건별 시멘트 클링커 광물의 특성 변화)

  • Chu, Yong-Sik;Kim, In-Seob;Lee, Jong-Kyu
    • Journal of the Korean Ceramic Society
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    • v.41 no.11
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    • pp.819-825
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    • 2004
  • The characteristic analysis of cement clinker using light microscope can evaluate not only the quality of cement but also making process. Thus this study analyzed clinkers having different burning conditions by reflective light microscope. As heating and cooling rates is decreased, alite and belite minerals grew and especially cooling rate had an effect on the growth of belite. Futhermore as the retention time in max. temperature got longer by twenty minutes, alite and belite minerals grew more about 5 $\mu\textrm{m}$. In the case of temperature 1400$^{\circ}C$ in max, the size of belite was suitable but alite was not suitable with the size of 10~15 $\mu\textrm{m}$.

Manufacturing of Calcium Silicate Cement Using Construction Waste (건설폐기물을 활용한 이산화탄소 반응경화 시멘트 제조에 관한 연구)

  • Lee, Hyang-Sun;Son, Bae-Geun;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.47-48
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    • 2023
  • In the domestic industrial sector, greenhouse gases emitted from the cement industry account for about 10%, with most of them generated during the cement clinker calcination process. During the calcination process, 57% of carbon dioxide is emitted from the decarbonation reaction of limestone, 30% from fuel consumption, and 13% from electricity usage. In response to these issues, the cement industry is making efforts to reduce carbon dioxide emissions by developing technologies for raw material substitution and conversion, improving process efficiency by utilizing low-carbon alternative heat sources, developing CO2 capture and utilization technologies, and recycling waste materials. In addition, due to the limitations in purchasing and storing industrial byproducts generated from industrial facilities, many studies are underway regarding the recycling of construction waste. Therefore, this study analyzes the manufacture of calcium silicate cement (CSC), which can store carbon dioxide as carbonate minerals in industrial facilities, and aims to contribute to the development of environmentally friendly regenerated cement using construction waste.

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