• Title/Summary/Keyword: Cement Replacement

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Effect of Waste Marble Powder on the Fundamental Properties of High Fluidity Concrete (폐 대리석 분말을 혼입한 고유동 콘크리트의 기초적 특성에 대한 실험적 연구)

  • Lee, Yong-Moo;Shin, Sang-Yeop;Kim, Young-Su
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.2
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    • pp.153-160
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    • 2015
  • The marble powder is a by-product that can be freely collected during the manufacturing process of marble, such as sawing, shaping, and polishing. Disposal of this waste powder is one of the environmental problems worldwide today. Therefore, this study investigated to solve this problem by consuming the waste marble powder in high fluidity concrete, as a pore filler. For this purpose, the waste marble powder was used as a binder replacing 5%, 10%, 15%, and 20% of cement in high fluidity concrete. After mixing, slump flow test, time-to-reach the slump flow of 500mm test, O-lot test and U-box test were conducted with fresh concrete. For the hardened concrete, compressive strength was determined at the age of 28 days. According to the test results, the workability of high fluidity concrete increased with the powder of 15% replacement, and the compressive strength of high fluidity concrete also increased with the same amount of powder.

Strength and durability of concrete in hot spring environments

  • Chen, How-Ji;Yang, Tsung-Yueh;Tang, Chao-Wei
    • Computers and Concrete
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    • v.6 no.4
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    • pp.269-280
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    • 2009
  • In this paper an experimental study of the influence of hot springs curing upon concrete properties was carried out. The primary variables of the investigation include water-to-binder ratio (W/B), pozzolanic material content and curing condition. Three types of hot springs, in the range $40-90^{\circ}C$, derived from different regions in Taiwan were adopted for laboratory testing of concrete curing. In addition, to compare with the laboratory results, compressive strength and durability of practical concrete were conducted in a tunnel construction site. The experimental results indicate that when concrete comprising pozzolanic materials was cured by a hot spring with high temperature, its compressive strength increased rapidly in the early ages due to high temperature and chloride ions. In the later ages, the trend of strength development decreased obviously and the strength was even lower than that of the standard cured one. The results of durability test show that concrete containing 30-40% Portland cement replacement by pozzolanic materials and with W/B lower than 0.5 was cured in a hot spring environment, then it had sufficient durability to prevent steel corrosion. Similar to the laboratory results, the cast-inplace concrete in a hot spring had a compressive strength growing rapidly at the earlier age and slowly at the later age. The results of electric resistance and permeability tests also show that concrete in a hot spring had higher durability than those cured in air. In addition, there was no neutralization reaction being observed after the 360-day neutralization test. This study demonstrates that the concrete with enough compressive strength and durability is suitable for the cast-in-place structure being used in hot spring areas.

Ability of the Natural Abrasives Recovered from Sludge (재활용 천연광물 연마재의 연마성능)

  • Cho, Sung-Baek;Seo, Myeong-Deok;Cho, Keon-Joon;Lee, Su-Jeong
    • Journal of the Mineralogical Society of Korea
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    • v.22 no.4
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    • pp.353-358
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    • 2009
  • The ability of natural abrasives which were recovered from CRT glass polishing process was evaluated. Comparing the center line average roughness values of a glass polished with new pumice (Ra = $0.039{\mu}m$) and with new garnet (Ra = $0.031{\mu}m$), the glass surface polished with the recycled pumice and the garnet had less pits on the surface with smaller Ra values (Ra = $0.025{\mu}m$ for recycled pumice and Ra = 0.029 for recycled garnet). Recycled rouge contains amorphous glass fragments so that it should be used as a cement replacement rather than recycle into an abrasive. Nnatural abrasives, pumice and garnet powder, which are used in CRT glass polishing process can be recycled into abrasives so that it can help to minimize costs and environmental impact from the production of abrasives and the disposal of waste sludge.

Effect of Fiber Addition for Improving the Properties of Lightweight Foamed Concrete (경량 기포콘크리트의 성능향상에 대한 섬유혼입의 영향)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.4
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    • pp.383-389
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    • 2015
  • The objective of this study is to develop mixture proportioning approach of crack controlled lightweight foamed concrete without using high-pressure steam curing processes, as an alternative to autoclaved lightweight concrete blocks (class 0.6 specified in KS). To control thermal cracks owing to hydration heat of cementitious materials, 30% ground granulated blast-furnace slag (GGBS) was used as a partial replacement of ordinary portland cement (OPC). Furthermore, polyvinyl alcohol (PVA) and polyamid (PA) fibers were added to improve the crack resistance of foamed concrete. The use of 30% GGBS reduced the peak value of hydration production rate measured from isothermal tests by 28% and the peak temperature of foamed concrete measured from semi-adiabatic hydration tests by 9%. Considering the compressive strength development, internal void structure, and flexural strength of the lightweight foamed concrete, the optimum addition amount of PVA or PA fibers could be recommended to be $0.6kg/m^3$, although PA fiber slightly preferred to PVA fiber in enhancing the flexural strength of foamed concrete.

Effect of Mix Ingredients on Modulus of Elasticity of High-Strength Concrete (고강도 콘크리트의 탄성계수에 미치는 배합재료의 영향평가)

  • 장일영;박훈규;이승훈;김규동
    • Journal of the Korea Concrete Institute
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    • v.14 no.1
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    • pp.67-75
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    • 2002
  • For the design of concrete structures in the serviceability limit state, the uniaxial static modulus of elasticity may be a most important parameter. In particular, this may be so just for a deflection control of the structure. Even in new concrete codes, however, the elastic modulus is normally presented on the form of general empirical relationships with the compressive strength and density of concrete. Normally, there is a large uncertainty associated with the general equations obtained by regression. Thus, in a typical plot of static modulus of elasticity vs. compressive strength, a large scatter can be observed at same strength. The aim of this study is to present the method for obtain the maximum modulus of elasticity at same compressive strength. In the present paper report the effects of mix ingredients on the modulus of elasticity of high-strength concrete. The test of 284 cylinder specimens arc conducted for type I with 11 % replacement of fly-ash cement concretes. Different water-hinder ratio, amounts of water and coarse aggregate as variables were investigated. And also analyzed it statistically by using SAS.

Property Evaluation of the Concrete Replacing 5-13mm Recycled Coarse Aggregates (5~13mm 입도분급 순환 굵은 골재 혼합사용에 따른 콘크리트의 특성평가)

  • Han, Min-Cheol;Song, Young-Wo
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.1
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    • pp.55-61
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    • 2017
  • This paper is to investigate experimentally the effect of substitution of recycled coarse aggregate(RCA) under 13mm on the engineering properties of the concrete using gap graded coarse aggregates. Concretes with 0.4 of water to cement ratio(W/C) were fabricated to achieve 30MPa of design strength with coarse aggregate over 13mm in size with the maximum size of 25mm. RCA was substituted for coarse aggregate over 13mm from 10% to 50% and crushed coarse aggregate under 13mm was also substituted for coarse aggregate over 13mm from 20% to 40%, respectively. Test results indicated that the replacement of RCA up to 20% resulted in an increase of fluidity and strength. It also caused a decrease in the drying shrinkage due to dense packing effect by achieving continuous grading of mixed aggregates. For practical application of RCA, when properly substituted, the use of RCA enabled the concrete to reduce water contents and sand to aggregate ratio in mixing design stage of the concrete. And, it can also enhance the compressive strength of the concrete.

Evaluation of Curing Conditions for Improving the Various Properties of Aerated Concrete Incorporating Slag Powder (슬래그 혼입 기포콘크리트의 성능향상을 위한 양생조건의 평가)

  • Park, Jong-Beom;Yoon, Hyun-Sub;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.6
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    • pp.527-532
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    • 2018
  • The objective of the present study is to evaluate a practical approach for enhancing the compressive strength and minimizing deforming of aerated concrete. Test results measured in the aerated concrete mixes that were produced using 40% ground granulated blast-furnace slag (GGBS) as a replacement of cement and cured under different conditions (i.e., high temperatures of $40^{\circ}C$ and $60^{\circ}C$ for 10 hrs or 15 hrs) were compared with those obtained from the specimens cured under room temperature. No deforming was observed in the mixes with 40% GGBS. The compressive strength of the prepared aerated concrete cured under high temperature was higher than that of the concrete cured at room temperature, even at the lower ranges of the apparent dry density. However, the curing time is needed to be controlled as not exceeding 10 hrs at the temperature of $60^{\circ}C$ to prevent the decrease in the compressive strength due to foam mergences.

Properties of Mortar with Polysilicon Sludge Based Active Loess Cement (활성황토 시멘트 기반 폴리실리콘 슬러지를 사용한 모르타르의 특성)

  • Kang, Jeon-Uk;Kim, Dae-Yeon;Shin, Jin-Hyeon;Lee, Sang-Soo;Song, Ha-Young
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.275-282
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    • 2018
  • This study examines the ways to address environmental issues by utilizing activated loess to reduce the amount of cements that emit a large amount of carbon dioxide during the process of manufacturing, and by reusing the polysilicon sludge produced as a result of manufacturing polysilicon, one of the components for solar power generation panels. The findings of the experiment showed that the optimal replacement ratio of the polysilicon sludge is 20%, 35% for W/B, and 20% for the ratio of the fine aggregate addition. As it is deemed that utilizing the polysilicon sludge for reinforced concrete may lead to rebar corrosion due to the $CI^-$ contained in the sludge, it can be considered to use for unreinforced concrete or bricks.

Properties of Lean Mixed Mortar with Various Replacement Ratio of Coal Gasification Slag (석탄가스화발전 용융슬래그의 치환율 변화에 따른 빈배합 모르타르의 특성 분석)

  • Park, Kyung-Taek;Han, Min-Cheol;Hyun, Seung-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.391-399
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    • 2019
  • This study reviewed the possibility of recycling into exhausted aggregate resources in Korea as a means of utilizing coal gasification slag(CGS) from integrated gasification combined cycle(IGCC) while being commissioned in order to introduce the new system to Korea. In other words, in order to solve the problem of insufficient aggregate resources, CGS generated by IGCC as a residual aggregate for concrete secondary products, which is an empty mortar, was considered to replace CGS in the range of 0 to 100 % for mixed residual aggregate mixed with crushed sand A(CSa) of good quality and sea sand(SS) of deep particles, which are the most commonly used in the domestic construction industry. According to the study, replacing CGS with CSa or crushed sand B(CSb)+SS by 25 % to 50 % resulted in good results in the aspect of the granularity of the aggregate and the workability and compressive strength of cement mortar, which were found to be usable.

Effect of Bottom Ash Aggregate Contents on Mechanical Properties of Concrete (콘크리트의 역학적 특성에 대한 바텀애시 골재 양의 영향)

  • Ahn, Tae-Ho;Yang, Keun-Hyeok;Ha, Jung-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.379-386
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    • 2020
  • The present study examined the effect of bottom ash aggregate contents on the compressive strength gain and mechanical properties(modulus of elasticity and rupture and splitting tensile strength) of concrete. Main test parameters were water-to-cement ratio and bottom ash aggregate contents for replacement of natural sand. Test results showed that the 28-days compressive strength of concrete and mechanical properties normalized by the compressive strength tended to decrease with the increase in bottom ash fine aggregate content. When compared with fib 2010 model equations, bottom ash aggregate concrete exhibited the following performances: lower rates of compressive strength gain at early ages but greater rates at long-term ages; slightly higher measurements for modulus of elasticity and rupture; and lower measurements for splitting tensile strength.