• Title/Summary/Keyword: Cement Manufacturing

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An Experimental Study on the Basic Properties of Cement Boards of Waste Wood (폐목질을 사용한 시멘트보드의 기초적 특성에 관한 실험적 연구)

  • 황병준;김광기;박희곤;강태경;백민수;정상진
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2004.05a
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    • pp.57-60
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    • 2004
  • Recently. as the alternatives to preserve environment such as effective usage of wastes or unusable resources are drawing attentions, researches and measures for the two tasks, which are reuse of waste wood and development of eco-friendly materials, are being examined and established in various fields. However, they are still insufficient. Therefore, in this study, for the efficient application of waste woods and eco-friendly effects, mortar was produced using sawdust af the waste wood and mineral material cement for combination, in order to produce inorganic boards using waste woods, which were made when sawing. The present study purposed to analyze the physical and dynamic characteristics of woody cement boards, which were made by modifying water-cement ratio for each wood inclusion rate based on a hardening-accelerator inclusion rate set in previous studies and, based on the findings. to provide basic data about the physical properties of inorganic boards made of waste wood, in order to Produce woody cement boards using waste wood, which has problems in being used in the manufacturing of woody cement boards.

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A Quantitative Analysis on Feature of Hydrate Affecting Early-Age Strength (콘크리트 초기강도에 영향을 미치는 수화물의 정량분석에 관한 연구)

  • Song Tae Hyeob;Lee Mun Hwan;Lee Sea Hyun;Park Dong Cheol
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.583-586
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    • 2005
  • Strength of concrete is very important factor in design and quality management and may represent overall quality of concrete. Such strength of concrete may differ depending on amount of cement mixed, water and fine aggregate ratio. Classic concrete products have been produced mainly with ordinary portland cement(hereinafter 'cement'), water and fine aggregate as shown above, but various additives and mixture materials have been used for concrete manufacturing, along with development of high functional concrete and diversification of structures. Various kinds of chemical mixtures agents and mixture materials have been used as it requires concretes with other features which cannot be solved with existing materials only, such as high strength, high flexibility and no-separation in the water. Such addition of various mixture agents may cause change in cement hydrate, affecting strength. Hydration of cement is the process of producing potassium hydroxide, C-S-H, C-A-H and Ettringite, while causing heat generation reaction after it is mixed with water, and generation amounts of such hydrates play lots of roles in condensation and hardening. This study aims to analyze its strength and features with hydrates by making specimen according to curing temperature, types of mixture agent, mixing ratio and ages and by analyzing such hydrates in order to analyze role of cement hydrate on early strength of concrete.

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A Fundamental Study on Properties of Mortar using Non-Sintered Cement (비소성시멘트를 사용한 모르터의 물리적 특성에 관한 기초적 연구)

  • Kim Han-sic;Choi Maeng-Ki;Han Da-Hee;Park Hee-Gon;Paik Min-Su;Jung Sang-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.101-104
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    • 2005
  • The world's cement demand is anticipated to increase about 2.558$\%$ every year until the first half of the 21st century. To be closed the increase of cenment damand and simultaneously comply with the Kyoto Protocal, cement that gives less carbon dioxide(Co2) discharge should be urgently developed. If cement can be manufactured with industrial byproducts such as granulated blast furnace slag(GBFS), phosphogypsum(PG), and waste lime(WL) instead of clinker as its counterproposal, there would be many advantages including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by Co2 discharge and reduction of the cost. So this study aims to solve the problems by manufacturing non-sintered cement.

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Physical Propertise of Non-Cement Matrix with Red Mud (레드머드를 혼입한 무시멘트 경화체의 물리적 특성)

  • Kwon, Hyeong-Soon;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.93-94
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    • 2023
  • Through the industrial revolution that began in the 18th century, the amount of carbon dioxide in the atmosphere increased rapidly as humans used fossil energy such as coal and oil as fuel for steam engines and factory machines. The amount of carbon dioxide emitted while producing cement, the main material of concrete used in construction, is large enough to account for 5-8% of the world's carbon dioxide emissions. In this study, Non cement-based matrix were used to reduce carbon dioxide emissions from cement production. Red mud is an industrial by-product generated in the manufacturing process of aluminum hydroxide using bauxite, and more than 120 million tons are produced worldwide. In addition, red mud is a porous material that can be physically adsorbed, and causes a photocatalytic reaction of TiO2 to remove harmful substances such as nitrogen oxide formaldehyde in the air and chemically adsorbs ammonia and hydrogen sulfide. Therefore, this study aims to examine the physical properties of the matrix by mixing red mud, an industrial by-product with good adsorption performance, into the Non cement-based matrix.

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Utilization of Stone Sludge Produced by Stone Block Manufacturing Process as Concrete Admixtures (석재 가공시 발생한 석분슬러지의 콘크리트 혼화재료로의 활용)

  • Jeong, Jin-Seob;Lee, Jong-Cheon;Yang, Keek-Young;So, Kwang-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.6
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    • pp.83-89
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    • 2008
  • The stone sludge produced during the manufacturing process of stone blocks is considered as one of industrial waste materials. This stone sludge are managed to either burying under the ground or stacking in the yard, but this disposal process is required an extra costs. The stone sludge disposal like burying or stacking also cause environmental pollutions such as ground pollution and subterranean water pollution. Thus, this study was conducted to explore the possibility of recycling of stone dust sludge as a concrete mixing material in order to extend recycling methods and to solve the shortage of aggregate caused by recently increased demand in construction. Based on the experiment results on various ratios of cement to stone sludge content, the compressive strengths of concrete were recorded in the range of $20{\sim}30N/mm2$. The results did not show any decrease in compressive strength due to the stone dust content. It can be concluded that the stone sludge produced by stone block manufacturing can be sufficiently recycled as one of concrete mixing materials in the aspect of compressive strength.

Optimal location of Batcher Plant using Modified Steiner point (수정된 Steiner Point를 이용한 Batcher Plant의 최적 위치 선정)

  • Ha, Kwon-Yeol;Lee, Sang-Joong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.10
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    • pp.39-46
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    • 2015
  • REMICON(Ready Mixed Concrete), the most essential material of construction work, is produced from facility called "Batcher plant." In order to produce Remicon, Batcher Plant needs to be supplied with basic raw material such as ballast, sand, cement, admixture and water. In remicon industry, overland transport vehicles are used during the whole manufacturing process from producing to infilling at the construction site. Thus, the transportation cost sums up be to 20 percent of whole manufacturing cost and transport capacity and distance travelled have direct and major effect on manufacturing costs. This paper suggests a method to find optimal location of batcher plant using modified Steiner point, suggesting the most effective and flexible connection through among construction site, aggregate, cement and remicon producing plant. This paper also proposes reducing of transport cost at maximum 60% by calculation through optimized plant location. The modified Steiner point theory proposed in this paper also can be applied to optimal location of a $2^{ry}$ substation or MCC panel for minimizing of power loss, voltage drop, line distance and etc.

The Properties of High Flowing Cement Mortar with the Content of Limestone Grain (석회석 미분말의 함유율 변화에 따른 고유동 모르터의 특성)

  • 조중동;전충근;조병영;장기영;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.605-608
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    • 1999
  • In this paper, the application of limestone grain, which produced by being gathered electrically in the process of manufacturing of cement, to high fluidity concrete are investigated. High fluidity mortar is used for this experiment. According to the experimental results, especially, high viscosity and the loss of air content are accomplished by applying limestone grain as the partial substitution of fine aggregates. In case of hardened mortar, high strength development at early age can be achieved by using limestone grain. But excessive dosage of limestone grain can cause high drying shrinkage.

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Stress Response of Cement Interface on Manufacturing Process of a Suspension Insulator (송전선용 현수애자 양생공정에서 발생하는 접착부의 응력변화)

  • Woo, Byung-Chul;Han, See-Won;Cho, Han-Goo
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1448-1450
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    • 2003
  • The suspension insulators are subjected to harsh environment in service for a long time. Long term reliability of the insulators is required for both mechanical and electrical performances. We studied an analysing method to find out a deformation of brittle porcelain with a thermal expansion of simulation analysis and experimental results show that cement volume growths affect severely to be mechanical failure ageing.

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