• 제목/요약/키워드: Cement Manufacturing

검색결과 388건 처리시간 0.03초

이산화탄소 반응경화 시멘트 제조 및 경화특성 연구 (Manufacturing Properties and Hardening Characteristic of CO2 Reactive Hardening Cement)

  • 문기연;김병렬;이승한;최문관;조계홍;조진상
    • 자원리싸이클링
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    • 제31권6호
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    • pp.52-59
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    • 2022
  • 이산화탄소 반응경화 시멘트(Calcium silicate based cement, CSC)는 제조 전 공정에서 보통 포틀랜드 시멘트 대비 최대 70% 가량의 CO2 감축을 기대할 수 있는 저탄소 시멘트로 해외 선진국가에서는 이미 상용화 단계에 도달하였으나 국내에서는 제조특성 및 기초물성연구가 시작되고 있는 단계이다. 이에 본 연구에서는 국내산 원료물질을 활용한 CSC 제조 가능성을 검토하고, 제조한 CSC의 기초물성평가를 통해 CSC의 국산화 가능성을 조사하고자 하였다. 실험결과, 국내산 고품위 석회석과 실리카흄을 활용해 제조한 CSC의 주요광물상은 CS, C3S2, C2S 및 미반응 SiO2로 이론적인 CSC 주요광물상과 유사한 특성을 나타내며, 국내산 원료물질을 활용한 CSC 제조가능성을 확인할 수 있었다. 제조한 CSC의 경화특성 조사를 위해 양생분위기에 따른 광물상 변화특성을 조사하였으며, TG/DSC 열분석결과, 탄산화양생을 실시한 샘플에서만 탄산화반응 결과생성물로서 다량의 CaCO3가 생성된 것을 확인할 수 있었다. 이러한 특성은 압축강도에서 뚜렷한 차이를 나타내었는데, 습윤양생 시 재령 7일 기준 압축강도 1MPa 이하로 수화반응 및 탄산화반응에 의한 물성발현이 거의 없는 반면에 탄산화 양생 시 재령 7일 기준 압축강도 56MPa 이상으로 조기강도 특성이 우수한 것을 확인할 수 있었다.

다단연소 기술 적용 전후 시멘트 소성설비의 NOx 배출 사례 연구 (Case Study on NOx Emissions from Cement Kiln before and after Applying Multi-stage Combustion Technology)

  • 최재원;백주익;김장중;원필성
    • 한국건설순환자원학회논문집
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    • 제11권3호
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    • pp.267-275
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    • 2023
  • 시멘트 산업은 다양한 가연성 폐기물을 천연자원인 유연탄을 대체하는 연료로 사용함으로써 폐기물 처리 문제 해결에 기여하고 있다. 시멘트 제조공정에서 더 많은 폐합성수지 등 대체연료를 사용하기 위해서는 대체연료를 안정적으로 연소시키고, 특히 NOx와 같은 유해물질의 대기배출을 저감할 필요가 있다. 본 연구는 폐합성수지 등 대체연료의 사용량을 증대시키면서 NOx와 같은 대기배출 유해물질의 발생량을 저감하는 기술의 하나인 다단연소 공정에 대한 사례연구다. 실제 시멘트 제조설비에의 기술 적용 전후 연료 사용량, NOx 배출 등을 비교하여 효과를 평가한 결과, 유연탄의 사용량은 38 % 감소, 폐합성수지 사용량은 122 % 증가하면서 동시에 NOx 배출량은 17 % 저감된 것으로 평가되어 다단연소에 의한 폐합성수지 사용 증대 및 NOx 배출 저감 효과가 유효함을 확인하였다.

산업부산물을 이용하여 제조된 시멘트 클링커의 수용성 6가 크롬 용출 특성 (Leaching Properties of Water-Soluble Hexavalent Chromium in Manufacturing Cement Clinker Using Industrial By-Products)

  • 이정희;추용식;송훈;이종규
    • 한국재료학회지
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    • 제20권4호
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    • pp.181-186
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    • 2010
  • Since it was developed by Joseph Aspdin, cement has been a common construction materials up to the present time. However, there are trace constituents in cement clinker. One of the trace constituents included in cement clinker, chromium, has become prominent and highly noticed lately as a social issue both inside and outside of this country because it affects the human body negatively. The aim of the present study was to investigate the concentration of water-soluble hexavalent chromium in cement clinker by using industrial by-products. For that reason, raw materials were prepared to add different $SiO_2$, $Al_2O_3$, and $Fe_2O_3$ sources. After the raw materials such as the limestone, the sand and the clay, iron ore was pulverized and mixed, and the raw meal was burnt at about $1450^{\circ}C$ in a furnace with an oxidizing atmosphere. The part in the raw materials of the clinker was substituted with slag, sludge, etc. and this was used to manufacturing cement clinker. To investigate the water-soluble hexavalent chromium content in clinker, raw meal was prepared by changing the modulus, the type, and the content of clinker materials and tested concentrations of hexavalent chromium in the clinkers. To determine $Cr^{+6}$ formation of the clinker, tests were done with raw meals adding chromium by using different industrial by-products. Consequently because the chromium was to be included in the raw materials of the clinker, production of Portland cement clinker was included with the chromium. Also, the chromium was converted into hexavalent chromium in the burning process.

Influence of abutment height and convergence angle on the retrievability of cement-retained implant prostheses with a lingual slot

  • Choi, Kyu-Hyung;Son, KeunBaDa;Lee, Du-Hyeong;Lee, Kyu-Bok
    • The Journal of Advanced Prosthodontics
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    • 제10권5호
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    • pp.381-387
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    • 2018
  • PURPOSE. Cement-retained implant prostheses can lack proper retrievability during repair, and residual cement can cause peri-implantitis. The purpose of this in vitro study was to evaluate the influence of abutment height and convergence angle on the retrievability of cement-retained implant prostheses with lingual slots, known as retrievable cement-type slots (RCS). MATERIALS AND METHODS. We fabricated six types of titanium abutments (10 of each type) with two different heights (4 mm and 6 mm), three different convergence angles ($8^{\circ}$, $10^{\circ}$, and $12^{\circ}$), a sloped shoulder margin (0.6 mm depth), a rectangular shape ($6mm{\times}6.5mm$) with rounded edges, and a rectangular ledge ($2mm{\times}1mm$) for the RCS. One monolithic zirconia crown was fabricated for each abutment using a dental computer-aided design/computer-aided manufacturing system. The abutments and crowns were permanently cemented together with dual-curing resin cement, followed by 24 hours in demineralized water at room temperature. Using a custom-made device with a slot driver and torque gauge, we recorded the torque ($N{\cdot}cm$) required to remove the crowns. Statistical analysis was conducted using multiple regression analysis and Mann-Whitney U tests (${\alpha}=.05$). RESULTS. Removal torques significantly decreased as convergence angles increased. Multiple regression analysis showed no significant interaction between the abutment height and the convergence angle (Durbin-Watson ratio: 2.186). CONCLUSION. Within the limitations of this in vitro study, we suggest that the retrievability of cement-retained implant prostheses with RCS can be maintained by adjusting the abutment height and convergence angle, even when they are permanently cemented together.

Application of sugarcane bagasse ash in the production of low cost soil-cement brick

  • Amaral, Mateus C.;Holanda, Jose N.F.
    • Advances in environmental research
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    • 제6권4호
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    • pp.255-264
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    • 2017
  • This work investigated the use of sugarcane bagasse ash (SCBA) generated by an energy cogeneration process in sugarcane mill as an alternative raw material in soil-cement brick. The SCBA obtained from a sugarcane mill located in southeastern Brazil was characterized with respect to its chemical composition, organic matter content, X-ray diffraction, plasticity, and pozzolonic activity. Soil-cement bricks were prepared by pressing and curing. Later, they were tested to determine technical properties (e.g., volumetric shrinkage, apparent density, water absorption, and compressive strength), present crystalline phases, and microstructural evolution. It was found that the SCBA contains appreciable amounts of silica ($SiO_2$) and organic matter. The results showed that the SCBA could be used in soil-cement bricks, in the range up to 30 wt.%, as a partial replacement for Portland cement. These results suggest that the SCBA could be valorized for manufacturing low-cost soil-cement bricks.

혼화재료가 공장제품용 시멘트 모르타르의 강도 및 동결융해 저항성에 미치는 영향 (Influence of Admixtures on Strengths and Freezing and Thawing Resistance of Cement Mortar for Precast Products)

  • 한천구;신병철;김기철;이상태
    • 콘크리트학회논문집
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    • 제12권3호
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    • pp.11-19
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    • 2000
  • It has been reported that few manufacturers of cement mortar for precast products use chemical and mineral admixture due to the absense of restrictions related to the application of admixture and the poor manufacturing facilities. Therefore, this paper is intended to contribute to the improvement of quality by investigating the properties of cement mortar for precast products using fly ash, blast furnace slag and AE water reducing agent. According to the test results. it was found that the cement mortar products using fly ash and AE water-reducing agent had better qualities than those of ordinary portland cement.

Investigation of adding cement kiln dust (CKD) in ordinary and lightweight concrete

  • Shoaei, Parham;Zolfaghary, Sina;Jafari, Navid;Dehestani, Mehdi;Hejazi, Manouchehr
    • Advances in concrete construction
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    • 제5권2호
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    • pp.101-115
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    • 2017
  • Cement kiln dust (CKD) is one of the most important waste materials in the cement industry. The large amount of this material, has encouraged researchers to propose new ways to recycle and reuse it. In this paper, effects of adding cement kiln dust to the ordinary Portland cement, on the physical and mechanical properties of ordinary and lightweight concrete were investigated. Results showed that concrete containing CKD, presents lower workability and modulus of elasticity; however, improvements in strength was observed by adding particular amounts of CKD. Eventually, it was found that adding 10% of cement weight CKD is the appropriate percentage for utilizing in manufacturing ordinary and lightweight concrete.

시멘트 특성의 변화가 고강도콘크리트의 재료특성에 미치는 영향 (The Effects of Various Cement Type and Compositions on the Material Properties of high Strength Concrete)

  • 백상현;이종열;엄태선;임채용;안광원
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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    • pp.47-52
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    • 2000
  • Recently, it is very necessary the development of the manufacturing techniques for high strength concrete(HSC) for the large-scale size and good quality of civil structure. But, the manufacture and quality control of HSC of which shrinkage, heat of hydration and workability at construction filed are considered, is very difficult due to its low water-cement ratio and high quantity of unit cement content. In the present study, we tried to know and assess the influences of chemical and physical properties of cement on the material properties of HSC. We analyzed basic properties of 4 kinds of cement whose chemical and physical properties are different each other through various tests such as chemical analysis and mortal test. Also, we performed the assessment of the material properties of HSC for each dement by the test for the conditions of same mix design and similar compressive strength. From the results in the study, the assessment of the important quality factors of cement influencing the properties of HSC may be utilized to quality control of applied cement to manufacture the HSC of high quality.

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비탄산염 원료 활용 저열시멘트 콘크리트 물성 평가를 위한 OPC와 저열시멘트의 물성 비교에 관한 연구 (A Study on the Comparison of Physical Properties of OPC and Low-Heat Cement for the Evaluation of Concrete Properties of Low-Heat Cement Using Non-Carbonate Raw Materials)

  • 권민수;허종완
    • 시멘트 심포지엄
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    • 통권49호
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    • pp.31-32
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    • 2022
  • 본 연구는 비탄산염 순환자원을 원료로 활용하여 석회석 사용량을 최소화할 수 있는 저열 시멘트 제조기술 개발을 위하여 일반 포틀랜드 시멘트(OPC)와 시중의 저열 포틀랜드 시멘트(LHC)의 물성을 비교하여 차이를 분석하기 위하여 모르타르를 배합비에 차이를 두고, 슬럼프, 강도, 내구성, 단열 특성 등의 물성평가를 실시하여 검토를 진행하고 있다.

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화학적 방법에 의한 나노시멘트 개발에 관한 기초 연구 (A Fundamental Study on Nano-cement by Chemical Synthesis)

  • 조병완;강석원;윤광원;최지선
    • 콘크리트학회논문집
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    • 제21권6호
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    • pp.713-718
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    • 2009
  • 21세기에 접어들면서 IT, BT, NT, ET 등 첨단 산업은 하루가 다르게 발전하고 있으며, 이러한 추세에 맞추어 시멘트 산업에서도 많은 변화가 진행되고 있다. 또한 시멘트 산업은 에너지 다소비형이며 석회석을 원료로 하고 있어 지구온난화의 주범인 $CO_2$를 배출하여, 환경문제로 인해 가까운 시기에 큰 어려움을 겪을 것으로 예상되고 있다. 이 연구에서는 시멘트 제조과정 중 소성과정에서의 $CO_2$ 발생을 방지하고, 나노 크기의 입자를 시멘트화 함으로써 구조적 치밀성을 유지하여, 고강도화내구성에 유리한 건설재료를 개발하기 위한 일환으로 기존 소성과정을 통한 시멘트 제조방식과 달리, 화학적 방법을 통해 Bottom-up 방식으로 나노 크기의 새로운 개념의 건설재료를 개발하는데 그 목적이 있다. 시멘트 화학성분비에 착안하여 실리카, 알루미나 그리고 Ca 이온을 주재료로, 인공적으로 나노시멘트 분말을 합성하여 입도분석, SEM, EDX를 통해 그 재료적 특성을 파악하고, 모르타르를 제조하여, 강도특성을 측정하였다. 그 결과 평균 168 nm 크기의 나노 입자를 제조 할 수 있었으며, 적정 배합비의 모르타르의 7일 압축강도가 53.9 MPa로 측정되는 등 충분히 건설용 재료로서의 사용이 가능할 것으로 판단되었으나, 건설 분야로 응용을 위한 기초연구로써 보다 많은 연구가 수행되어야 할 것으로 판단된다.