• International Journal of Precision Engineering and Manufacturing
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• 제6권4호
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• pp.44-48
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• 2005

As mechanical components are miniaturized, the demands on micro die/mold are increasing. Micro mechanical components usually have high hardness and good conductivity. Micro electrical discharge machining (MEDM) can thus be an effective way to machine those components. In micro cavity fabrication using MEDM, it is observed that the bottom surface of the cavity is distorted. Electric charges tend to be concentrated at the sharp edge, and debris cannot be drawn off easily at the center of the bottom surface. These two phenomena make the bottom surface of electrode and workpiece distort. As machining depth increases, the distorted shape of the electrode approaches hemisphere. This process is affected by both capacitance and the size of electrode. By using a smaller electrode than the desired cavity size and appropriate tool movement, bottom shape distortion can be prevented.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2001년도 추계학술대회논문집 II
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• pp.1189-1196
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• 2001

When fluid flows at high speed over an open cavity, large acousitc pressure is produced by fluid/structure interaction at the downstream edge of the cavity. The goal of this paper is suggestion of effective control method to suppress the noise generated from cavity and numerically simulation of active control. The cavity instability mechanism is simulated and a close-loop control algorithm is implemented. The effects of the actuator and some control function are discussed. The compressible Navier-Stokes equations are solved with the high-order and high-resolution numerical schemes to precisely simulate the interaction between flow and acoustic. The results show that noise is effectively suppressed with the control method suggested in this paper.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2007년도 추계 학술대회논문집
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• pp.187-193
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• 2007

The flight vehicles have cavities such as wheel wells and bomb bays. The flow around a cavity is characterized as unsteady flow because of the formation and dissipation of vortices due to the interaction between the freestream shear layer and cavity internal flow, the generation of shock and expansion waves. Resonance phenomena can damage the structures around the cavity and negatively affect aerodynamic performance and stability. In the present study, numerical analysis was performed for cavity flows by the unsteady compressible three dimensional Reynolds-Averaged Navier-Stokes (RANS) equations with Wilcox's ${\kappa}\;-\;{\omega}$ turbulence model. The cavity has the aspect ratios of 2.5, 3.5 and 4.5 for two-dimensional case, same aspect ratios with the W/D ratio of 2 for three-dimensional case. The Mach and Reynolds numbers are 0.53 and 1,600,000 respectively. The flow field is observed to oscillate in the "shear layer mode" with a feedback mechanism. Based on the SPL(Sound Pressure Level) analysis of the pressure variation at the cavity trailing edge, the dominant frequency was analyzed and compared with the results of Rossiter's formula. The MPI(Message Passing Interface) parallelized code was used for calculations by PC-cluster.

• 천문학회보
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• 제46권1호
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• pp.37.3-38
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• 2021

Radiation pressure noise of photon and photon shot noise are quantum noise limitation in interferometric gravita-tional wave detectors. Since relationship between the two noises is position and momentum of the Heisenberg uncertainty principle, quantum non-demolition (QND) technique is required to reduce the two noises at the same time. Frequency dependent squeezing using a filter cavity is one of realistic solutions for QND measurement and experimental results show that its cutting-edge performance is sufficient to apply to the current gravitational wave detectors. A 300m filter cavity is under construction at adv-LIGO. KAGRA (gravitational wave detector in Japan) has also started international collaboration to build a filter cavity. Recently we joined the filter cavity project for KAGRA. Current status of squeezing and filter cavity research at KASI and details of the KAGRA filter cavity project will be presented.

• Design & Manufacturing
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• 제15권1호
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• pp.32-40
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• 2021

Mold design for in-mold coating was carried out to achieve simultaneous injection molding and two-color coating for car gas cap cover. The developed mold includes one core and three cavities which are composed of a substrate cavity and two coating cavities. To provide a sealing edge for complete seal during the second coating, the first coated material was used at the boundary between the first coating and the second one, and injection molded substrate was used at the parting line. The materials used were PC/ABS for substrate and 2-component Polyurea for coating. Through experiments, it was found that the suggested sealing edges were effective for complete seal during the second coating. In cavity pressure traces, there were three peaks caused by mold closing, coating-material injection and cleaning-piston advancement inside the mixing head. The cavity pressure increased with decreasing coating thickness.

• 산업공학
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• 제13권4호
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• pp.591-598
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• 2000

In this paper, an efficient algorithm is proposed to find parting lines(PL) and generate parting surfaces(PS) for an injection mold design. We used a Face-Edge Graph which can be made by B-rep information of solid model. The graph is useful for finding the peripheral-loop edges for PL and the inner-loop edges for hole-patch. The PS can be generated automatically by selecting pre-defined direction lines. We can create a core and cavity molds by trimming the raw stock block with the PS and the upper/lower faces of a product model. We implemented proposed method with Unigraphics API functions and C language, and tesed on Unigraphics V15.

• 한국추진공학회지
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• 제7권1호
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• pp.40-48
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• 2003

큰에디모사기법을 사용하여 압축성 공동유동을 수치해석하였다. Dynamic 모델을 사용하여 모델상수를 구했으며 공간으로 6차 유한차분기법, 시간에 대하여 4차 Runge-Kutta 수치기법을 사용하였다. 공동 주위의 유동을 보면 중심선을 따른 전단유동의 발달, 에디의 발생과 소멸 현상을 잘 볼 수 있었다. 유동결과로부터 예측된 공진 주파수는 Rossiter의 실험식 결과와 비교적 잘 일치하였다. 평균 유선의 분포는 공동의 중심선을 따라서 평행하였으며 공동 내부 후반부에서 압력이 급격히 감소됨을 알 수 있었다.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2008년도 학술대회
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• pp.297-301
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• 2008

The flight vehicles have cavities such as wheel wells and bomb bays. The flow around a cavity is characterized as unsteady flow because of the formation and dissipation of vortices due to the interaction between the freestream shear layer and cavity internal flow, the generation of shock and expansion waves. Resonance phenomena can damage the structures around the cavity and negatively affect aerodynamic performance and stability. The flow field is observed to oscillate in the "shear layer mode" with low aspect ratio. In the present study, numerical analysis was performed for cavity flows by the unsteady compressible three dimensional Reynolds-Averaged Navier-Stokes (RANS) equations with Wilcox's $\kappa$-$\omega$ turbulence model. The flow field is observed to oscillate in the shear layer mode" with large aspect ratio. Based on the SPL(Sound Pressure Level) analysis of the pressure variation at the cavity trailing edge, the dominant frequency was analyzed and compared with the results of Rossiter's formul. The aero-acoustic wave analyzed with CPD(Correlation of Pressure Distribution).

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2008년 추계학술대회논문집
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• pp.297-301
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• 2008

The flight vehicles have cavities such as wheel wells and bomb bays. The flow around a cavity is characterized as unsteady flow because of the formation and dissipation of vortices due to the interaction between the freestream shear layer and cavity internal flow, the generation of shock and expansion waves. Resonance phenomena can damage the structures around the cavity and negatively affect aerodynamic performance and stability. The flow field is observed to oscillate in the "shear layer mode" with low aspect ratio. In the present study, numerical analysis was performed for cavity flows by the unsteady compressible three dimensional Reynolds-Averaged Navier-Stokes (RANS) equations with Wilcox's ${\kappa}-{\varepsilon}$ turbulence model. The flow field is observed to oscillate in the "shear layer mode" with large aspect ratio. Based on the SPL(Sound Pressure Level) analysis of the pressure variation at the cavity trailing edge, the dominant frequency was analyzed and compared with the results of Rossiter's formul. The aero-acoustic wave analyzed with CPD(Correlation of Pressure Distribution).

• 한국위성정보통신학회논문지
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• 제12권3호
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• pp.80-85
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• 2017

본 논문에서는 지상에서 시험 중에 발생한 X-대역 원통형 도파관 캐비티 필터의 방전을 소개하고, 원인 분석을 위하여 수행한 전자장 시뮬레이션 결과와 실제 운용궤도에서의 발생 가능성에 대하여 분석한 내용을 기술하였다. 전자장 시뮬레이션을 위하여 상용 툴(FEST3D)을 이용하여 필터를 모델링하고 대역폭 안팎의 주파수 신호(1 W Continuous Wave)를 입력하면서 필터 내부의 전계를 살펴보았다. 이 결과, 대역폭 중심보다는 가장자리(band edge) 주파수 신호가 입력되었을 때 필터 내부의 튜닝 스크류에서 더 강한 전계가 형성되는 것으로 나타났다. 그리고 방전 임계 전력을 산출하여 필터에 실제 입력된 전력과 비교해 본 바, 방전 임계값을 초과하는 전력이 필터에 입력되었고 이에 따라 강한 전계가 발생하고 온도가 급격히 상승하여 전기적인 단락으로 이어진 것으로 파악되었다. 추가적인 분석 결과 이 방전은 실제 운용궤도에서는 발생할 가능성이 낮고, band edge 주파수가 필터에 입력되더라도 멀티팩터(multipactor) 현상은 일어나지 않을 것으로 예측되었다. 지상에서 일어날 수 있는 마이크로파 방전에 대한 대책으로서 band edge 신호 입력을 피하거나 전력 레벨을 낮게 입력하는 방법을 제안하였다.