• Title/Summary/Keyword: Cathodic Protection System

검색결과 101건 처리시간 0.024초

Influences of Cathodic Protection and Coating Properties on the Corrosion Control of Metallic Structure in Extremely Acidic Fluids

  • Chang, H.Y.;Yoo, Y.R.;Jin, T.E.;Kim, Y.S.
    • Corrosion Science and Technology
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    • 제4권6호
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    • pp.242-249
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    • 2005
  • A lot of parts in FGD (Flue Gas Desulfurization) systems of fossil-fuel power plants show the environments in which are highly changeable and extremely acidic corrosive medium according to time and locations, e.g. in duct works, coolers and re-heaters etc. These conditions are formed when system materials are immersed in fluid that flows on them or when exhausted gas is condensed into thin layered acidic medium to contact materials of the system walls and roofs. These environments make troublesome corrosion and air pollution problems that are occurred from the leakage of the condensed solution. To cathodically protect the metallic structures in extremely acidic fluid, the properties of the protective coatings on the metal surface were very important, and epoxy Novolac coating was applied in this work. On the base of acid immersion tests, hot sulfuric acid decreased the hardness of the coatings and reduced greatly the content of $Na_2O$, $Al_2O_3$, and $SiO_2$ among the main components of the coating. A special kind of CP(Cathodic Protection) system has been developed and tested in a real scale of the FGD facility. Applied coating for this CP system was peeled off and cracked in some parts of the facility. However, the exposed metal surface to extremely acidic fluid by the failure of the coatings was successfully protected by the new CP system.

천연해수 중 온도 변화에 따라 전착한 환경친화적인 석회질 피막의 특성 분석 (Properties analysis of environment friendly calcareous deposit films electrodeposited at various temperature conditions in natural seawater)

  • 이찬식;강준;이명훈
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권7호
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    • pp.779-785
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    • 2015
  • 일반적으로 선박 및 해양구조물, 그리고 심해 설비의 가장 적절한 부식 방지법으로는 음극방식법이 널리 사용되고 있다. 해수 중에 이러한 음극방식법이 적용될 경우, 음극전류가 용존 해 있는 산소를 환원시킴으로써 음극분극 된 설비 표면에 수산화 이온을 다량 발생시키게 되고, 이로 인하여 계면에서의 pH는 증가하게 된다. 또한 탄산이온의 농도 역시 증가하게 되어, 바닷물 속에 용해되어 있는 마그네슘과 칼슘 이온들이 이들 수산화 이온 및 탄산 이온과 결합함으로써, 수산화마그네슘 및 탄산칼슘을 주성분으로 하는 무기물 층이 설비 표면에 석출하게 되는데 이렇게 형성된 피막을 일반적으로 "석회질 피막"이라고 한다. 이러한 무기물 층은 해수라는 부식환경에서 모재를 보호하는 물리적 장벽으로서의 역할을 함은 물론 음극방식을 할 때 요구되는 전류밀도를 감소시키는 역할을 하게 된다. 한편 이러한 해수 중에서의 석회질 피막의 형성은 전위, 전류, pH, 온도, 시간 등을 포함한 많은 변수들에 의해 변화하게 되는데, 이에 본 연구에서는 여러 가지 변수들 중 특히나 해수의 온도 및 시험편 표면 조건에 따른 무기물 층의 피막구조변화 및 특성변화를 살펴봄으로서 환경친화적인 코팅막의 개발에 대한 설계지침을 제공 할 수 있었다.

무선 원격 부식모니터링용 TRS 단말기 (The TRS Terminal for Wireless Remote Corrosion Monitoring System)

  • 하태현;배정효;이현구;하윤철;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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    • pp.544-547
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    • 2003
  • The owner of water pipeline has a burden of responsibility for the protection of corrosion and the prevention against leakage of water. So, they have been installed a CP(Cathodic Protection) System in odor to protect corrosion. And they also have been measured and analyzed the data about P/S(Pipe to Soil) potential of water pipeline. The P/S potential is basic data of evaluation for water pipeline corrosion. They need remote automatic corrosion monitoring system for easy maintenance. In this paper, The communication method was studied mainly. And the specifications of proposed TRS (Truncked Radio System ) terminal for corrosion monitoring are introduced briefly.

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콘크리트 중의 철근 부식 억제를 위한 외부전원법의 효과 (Effect of Impressed Current System for Corrosion Protection of Rebars in Concrete)

  • 문한영;김성수;김홍삼
    • 콘크리트학회지
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    • 제11권2호
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    • pp.221-230
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    • 1999
  • 콘크리트 구조물에 균열이 생겨 물과 산소의 침투확산이 용이해 지거나 또는 외부로부터 염소이온과 같은 염화물이 침투확산되어 콘크리트 중의 철근까지 도달할 경우 및 콘크리트의 중성화가 철근위치까지 진행될 경우 철근의 부동태 피막은 파괴되어 부식이 급진전 되며 콘크리트의 박리 및 탈락현상이 수반될 뿐만 아니라 구조물의 내구성이 크게 저하된다. 본 연구에서는 콘크리트 중의 철근부식을 억제하기 위한 한 방안으로 적용되는 전기방식의 이론적인 고찰과 콘크리트 내부에 다량의 염화물을 함유시키거나 또는 균열을 발생시킨 시험체에 대하여 외부전원법을 활용한 실내실험을 실시하여 철근의 방식효과에 대해 고찰하였다. 외부전원법에 의한 전기방식을 실시하여 복극량을 측정한 결과 대상 시험체 모두 NACE의 방식기준을 만족하였으며, 부식면적율의 측정결과 34 ~84%, 단면감소의 경우 84 ~ 86%의 방식효과를 확인하였다.

희생양극법을 이용한 레일부식 저감 방안에 관한 연구 (A Study on Mitigation of Rail Corrosion using Sacrificial Anode Cathodic Protection Method)

  • 최정열;김준형;이규용;김영기;박종윤;송봉환;설진웅
    • 한국안전학회지
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    • 제32권6호
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    • pp.54-60
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    • 2017
  • A railway rail will be corroded by the repetitive sea wind and fog in the splash and tidal zone such as Youngjong grand bridge. And these rusts of rail could be increased by increasing service period, and it frequently occurred the safety accidents or disorders in electrical problem. In this study, the sacrificial anode cathodic protection method was proposed as a measures for reducing the corrosion of the railway rails in the oceanic climate conditions. As the results of immersion test using the salt water during four months, the sacrificial anode cathodic protection method using the aluminum anode(Al-anode) was evaluated that a distinct effect on corrosion reduction in the rails. Therefore the sacrificial anode cathodic protection method was experimentally proven that a disorders in aspects electric and signal of railway operation condition such as direct fixation track system in Youngjong grand bridge could be prevented by reducing rust falling from the rail. In addition, the installation conditions of the anodes directly affect the transmission range of corrosion potential, the sectional loss of anode, and the corrosion reduction effect. Therefore, to expect the corrosion reduction effect of rails under the oceanic climate conditions for railway track, it was important to adopted the appropriate spacing of anode installation by considering the actual field conditions.

REAL-TIME CORROSION CONTROL SYSTEM FOR CATHODIC PROTECTION OF BURIED PIPES FOR NUCLEAR POWER PLANT

  • Kim, Ki Tae;Kim, Hae Woong;Kim, Young Sik;Chang, Hyun Young;Lim, Bu Taek;Park, Heung Bae
    • Corrosion Science and Technology
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    • 제14권1호
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    • pp.12-18
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    • 2015
  • Since the operation period of nuclear power plants has increased, the degradation of buried pipes gradually increases and recently it seems to be one of the emerging issues. Maintenance on buried pipes needs high quality of management system because outer surface of buried pipe contacts the various soils but inner surface reacts with various electrolytes of fluid. In the USA, USNRC and EPRI have tried to manage the degradation of buried pipes. However, there is little knowledge about the inspection procedure, test and manage program in the domestic nuclear power plants. This paper focuses on the development and build-up of real-time monitoring and control system of buried pipes. Pipes to be tested are tape-coated carbon steel pipe for primary component cooling water system, asphalt-coated cast iron pipe for fire protection system, and pre-stressed concrete cylinder pipe for sea water cooling system. A control system for cathodic protection was installed on each test pipe which has been monitored and controlled. For the calculation of protection range and optimization, computer simulation was performed using COMSOL Multiphysics (Altsoft co.).

국내 전기방식 시스템 및 시험 방법에 대한 표준화 연구 (A Study on the Standardization for Cathodic Protection System and its Testing Method in Korea)

  • 배정효;하태현;이현구;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2001년도 하계학술대회 논문집 B
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    • pp.663-665
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    • 2001
  • Generally, the owners of the facilities adopt CP(Cathodic Protection) Systems to protect the corrosion accidents previously. The developed countries have secured the standard of CP systems and its test methods through the various researches and consolidation of the rules. So, we have been studying the international standards; JSEC, NACE Standard, ASTM, DNV, Australian Standard etc. and standardizing the systems and its test methods to apply in Korea.

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지중 금속구조물의 전기방식 원격감시시스템 개발 (The development of On-Line Cathodic Protection Monitoring System)

  • 임헌호;정성우;하희천
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2001년도 춘계학술대회 논문집
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    • pp.213-218
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    • 2001
  • These days, corrosion condition of a underground objects is measured by the electric potential between the subject and ground. But this method is implemented by means of manual work with analog voltmeter, which is uneconomic and inefficient. So, We developed real-time On-Line cathodic protection monitoring system that is able to detect corrosion potential conditions of metal objects or various steel structures in the ground continuously, display them with the graphic screen, construct a database, and analyze them simultaneously. Since the data of corrosion and corrosion protection of all underground objects is processed automatically, not manually in this system, It is possible to reduce the manipulated error, and perform precise safety management, maintenance and inspection. As as result, this system can not only guarantee long-life operation, reduction of manpower and cost, but prevent large accidents in advance.

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상수도 배관용 무선 원격 부식모니터링 시스템 (The Remote Wireless Corrosion Monitoring System for Water Pipeline)

  • 하태현;배정효;이현구;하윤철;김대경
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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    • pp.637-640
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    • 2003
  • The owner of water pipeline has a burden of responsibility for the protection of corrosion and the prevention against leakage of water. So, they have been installed a CP(Cathodic Protection) System in oder to protect corrosion. And they also have been measured and analyzed the data about P/S(Pipe to Soil) potential of water pipeline. The P/S potential is basic data of evaluation for water pipeline corrosion. In this paper, results of development about remote wireless corrosion monitoring system for water pipe line are presented briefly.

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공용양극을 이용한 가스배관의 전기방식 (Cathodic Protection of Buried Gas Pipelines Using Common Anode Beds)

  • 하윤철;김대경;배정효;하태현;이현구
    • 한국가스학회지
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    • 제12권1호
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    • pp.19-24
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    • 2008
  • 산업화, 도시화에 따라 관리 주체가 다른 지중 금속시설물들이 크게 늘고 있으며 이러한 시설물의 보호를 위한 전기방식법, 특히 외부전원법의 적용이 전기방식에 대한 인식의 확산과 더불어 크게 증가하고 있다. 그러나 시스템의 설치를 위한 공간 확보의 어려움과 더불어 시설물 상호간의 표류전류 간섭 문제가 개별 관리주체로서는 해결할 수 없는 현안이 되고 있다. 이에 본 논문에서는 개별적으로 적용되던 전기방식 시스템 상호간의 간섭 사례를 현장 진단을 통하여 예시하고 이에 대한 대책으로 공용양극 외부전원 시스템을 설계, 현장 실증을 통하여 하나의 대안으로 제시하였다.

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