• 제목/요약/키워드: Catalyst temperature

검색결과 1,812건 처리시간 0.027초

아세트알데히드 제거를 위한 Mn-Cu 금속촉매 실용화에 관한 연구 (Practical Application of Mn-Cu Metal Catalyst for the Removal of Acetaldehyde)

  • 정성철;이승환
    • 디지털융복합연구
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    • 제10권8호
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    • pp.201-210
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    • 2012
  • 악취는 사람마다 느끼는 정도가 다르므로 법적 배출허용농도 이내로 배출된다고 하더라도 민원 발생 시 사회적으로 이슈화가 되는 특징이 있다. 본 연구는 산업공정에서 발생된 악취중의 아세트알데히드를 경제적으로 제거하기 위해 Mn-Cu 금속산화물 촉매의 실용화 가능성에 관한 연구이며, 실험실에서 성능평가를 통해 아세트알데히드 제거를 위한 최적 운전인자를 도출하였고, 파일럿 규모의 Scale-up을 통한 현장 실험으로 실제규모 시설에 적용하여 성능을 검증하였다. 지금까지 연구되어진 금속산화물 촉매의 운전온도는 최소 $220^{\circ}C$ 근방에서 아세트알데히드 제거효율이 50% 이하였다. 그러나 본 연구에서 Mn-Cu 금속산화물 촉매를 사용하여 실험한 결과 공간속도(GHSV)가 6,000 $hr^{-1}$ 이하일 때 최적의 제거효율을 보였으며, 촉매제어 온도가 $120^{\circ}C$일 때 평균 제거효율은 61.2%, $160^{\circ}C$에서는 93.3%, $180^{\circ}C$에서는 94.9%로 높은 제거효율을 보였다. 촉매의 비표면적은 사용 전 $200m^2/g$이었으나 24개월 경과 시 $47.162m^2/g$으로 나타나 비표면적은 시간이 지남에 따라 줄어들지만 성능에는 큰 영향이 없었고, 황화합물과 산성가스 등과 같은 피독물질이 유입되지 않는 현장에서 Mn-Cu 금속산화물 촉매장치를 2년 이상 운전한 결과 90% 이상의 제거효율이 유지되고 있는 것을 확인할 수 있었다.

질소산화물 환원과 N2O 생성에 있어서 V2O5-WO3/TiO2 촉매의 V2O5 함량 영향 (The Effect of Vanadium(V) Oxide Content of V2O5-WO3/TiO2 Catalyst on the Nitrogen Oxides Reduction and N2O Formation)

  • 김진형;최주홍
    • Korean Chemical Engineering Research
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    • 제51권3호
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    • pp.313-318
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    • 2013
  • $V_2O_5-WO_3/TiO_2$ 촉매의 질소산화물 환원반응에 있어서 $V_2O_5$ 함량이 NO 환원 및 $N_2O$ 생성에 미치는 영향을 조사하기 위하여 분말촉매를 사용한 미분반응기에서 실험 연구를 수행하였다. 고정된 비율의 $WO_3$$TiO_2$$V_2O_5$ 함량을 1에서 8 wt%까지 변화시킨 촉매에서 NO 환원반응과 암모니아 산화반응 특성이 조사되었다. $V_2O_5-WO_3/TiO_2$ 촉매에서 NO 환원 반응은 $200^{\circ}C$ 이하에서도 상당량 진행되지만, $V_2O_5$ 함량을 1 wt% 촉매의 경우 700 ppm의 NO를 99.9%이상 전환시키는 최저 반응온도가 $340^{\circ}C$에서 아주 좁은 활성 온도창으로 일어났다. 그리고 이 활성온도는 촉매의 $V_2O_5$ 함량이 증가됨에 따라 점점 저온 쪽으로 이동하여, 6 wt% 촉매의 경우 $220{\sim}340^{\circ}C$에서 높은 활성을 보였다. $V_2O_5$ 함량이 8 wt% 촉매의 경우 전 온도 구간에서 6 wt% 촉매보다 낮은 NO 환원율을 보였다. 그러나 반응온도 $340^{\circ}C$ 이상에서는 촉매의 $V_2O_5$ 함량이 증가함에 따라 NO 전환율이 감소하였다. 이는 $V_2O_5-WO_3/TiO_2$ 촉매의 NO 환원을 위한 촉매 활성점 상당 크기 이상의 $V_2O_5$ 입자와 관계되는 것으로 판단되며 촉매 입자가 클수록 $320^{\circ}C$ 이상에서 암모니아 산화에 의해 발생되는 $N_2O$ 생성을 고려하여야 한다. $V_2O_5-WO_3/TiO_2$ 촉매는 배기가스 중의 질소산화물 제거를 위하여 현재 통상적으로 $350{\sim}450^{\circ}C$의 영역에서 운전되고 있으나, 고온 영역에선 2차 오염물인 $N_2O$의 발생을 피할 수 없고 에너지 소비량이 많으므로, $250{\sim}320^{\circ}C$의 저온 영역에서 적합한 촉매로써 $V_2O_5$ 함량이 높은 $V_2O_5-WO_3/TiO_2$ 촉매의 사용이 권장되었다.

바이오디젤 생산을 위한 K2CO3/γ-Al2O3 고체염기촉매의 개발 (Development of Solid Base Catalyst K2CO3/γ-Al2O3 for the Production of Biodiesel)

  • 심연주;김종훈;김의용
    • Korean Chemical Engineering Research
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    • 제54권1호
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    • pp.64-69
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    • 2016
  • 바이오디젤 공정에서 비균일상 촉매는 생성물의 회수를 쉽게 하며 촉매를 재사용하는 장점이 있기 때문에 최근 연구가 활발히 진행되고 있다. 본 연구에서는 $K_2CO_3/{\gamma}-Al_2O_3$ 촉매를 이용한 바이오디젤 생성 반응에서 촉매의 소성온도가 반응활성에 미치는 영향을 살펴보았다. 소성온도가 $600^{\circ}C$까지 높아짐에 따라 촉매의 활성이 높아졌으며, 그 이상의 온도에서는 촉매의 활성이 급격히 감소하여 소성온도가 촉매의 활성에 매우 중요한 영향을 주는 것을 확인하였다. 고온에서 이와 같은 활성감소는 Al-O-K와 $Al-O_2-K$인 활성자리의 감소가 원인이었던 것으로 추정되었다.

LT-WGS 반응을 위한 Cu/ZnO/MgO/Al2O3 촉매의 수분처리에 의한 촉매 특성 분석 (Catalytic Characteristic of Water-Treated Cu/ZnO/MgO/Al2O3 Catalyst for LT-WGS Reaction)

  • 박지혜;백정훈;조광희;;이광복
    • 한국수소및신에너지학회논문집
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    • 제30권2호
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    • pp.95-102
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    • 2019
  • In order to investigate the effect of water treatment on activity of WGS catalyst, $Cu/ZnO/MgO/Al_2O_3$ (CZMA) catalysts were synthesized by co-precipitation method. The prepared catalysts were water-treated at two different temperature (250, $350^{\circ}C$). Synthesized catalysts were characterized by using BET, SEM, $N_2O$ chemisorption, XRD, $H_2-TPR$ and XPS analysis. The catalytic activity tests were carried out at a GHSV of $28,000h^{-1}$ and a temperature range of $180-320^{\circ}C$. The reduction temperature decreased with water treatment and CZMA_250 catalyst showed the lowest reduction temperature and retained a large amount of $Cu^+$. Water-treated catalysts showed increased reactivity compared to untreated catalyst and the CZMA_250 catalyst showed higher catalytic activity on WGS reaction.

실험계획법을 이용한 삼원촉매담체의 조기 파손 예방 설계 (Premature Failure Prevention design of Three-way Catalyst Substrate using DOE)

  • 이동우;조석수
    • 한국정밀공학회지
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    • 제27권7호
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    • pp.101-108
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    • 2010
  • Domestic three-way catalyst satisfies exhaust gas conversion efficiency or pressure drop etc. but doesn't satisfy thermal durability. Thermal stress analysis for three-way catalyst was performed based on experimental temperature distribution. Thermal safety of three-way catalyst was estimated by safety factor. Aspect ratio variable had the most significant effect on thermal stress. Thickness variable had the least significant effect on thermal stress. Optimal conditions for premature failure prevention of three-way catalyst were as follows : (1) aspect ratio of three-way catalyst : 0.6:1 (2) 2.84mm thick (3) silicon nitride. The safety of Taguchi-optimized three-way catalyst were 4.7 times higher than that of existent three-way catalyst.

상업용 오존촉매와 광촉매를 이용한 오존제거특성 (Characteristics of Residual Ozone Decomposition with Commercial Ozone Decomposition Catalyst (ODC) and Photo catalyst)

  • 변정훈;박재홍;황정호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.1255-1260
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    • 2004
  • Decomposition of ozone at room temperature was investigated comparatively with commercial monolithic ozone decomposition catalyst (ODC, $MnO_2$) and monolithic photo catalyst ($TiO_2$). The effects of residence time, UV (ultraviolet) light dependence and ozone concentration on the conversion was presented. UV ray was irradiated using BLB (black light blue) lamp ($315{\sim}400$ nm), supplied with a constant intensity in the reactor. The concentration of ozone in the square-shape reactor can be controlled by combining the DBD (dielectric barrier discharge) reactor with an AC high voltage supply system. The catalytic performance, in presence of UV irradiation did not show significant changes for $MnO_2$ catalyst. $TiO_2$ catalyst was the different case, which showed higher decomposition activity in presence of UV irradiation. Deactivation of catalyst detected by real-time ozone monitor for 120 hours with a constant inlet ozone concentration.

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가솔린 엔진의 배기 열교환기가 촉매 온도에 미치는 영향에 관한 연구 (Effect of Exhaust Heat Exchanger on Catalytic Converter Temperature in an SI Engine)

  • 이석환;배충식
    • 한국자동차공학회논문집
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    • 제12권2호
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    • pp.9-16
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    • 2004
  • Close-coupled catalyst (CCC) can reduce the engine cold-start emissions by utilizing the energy in the exhaust gas. However, in case the engine is operated at high engine speed and load condition, the catalytic converter may be damaged and eventually deactivated by thermal aging. Excess fuel is sometimes supplied intentionally to lower the exhaust gas temperature avoiding the thermal aging. This sacrifices the fuel economy and exhaust emissions. This paper describes the results of an exhaust heat exchanger to lower the exhaust gas temperature mainly under high load conditions. The heat exchanger was installed between the exhaust manifold and the inlet of close-coupled catalytic converter. The exhaust heat exchanger successfully decreased the exhaust gas temperature, which eliminated the requirement of fuel enrichment under high load conditions. However, the cooling of the exhaust gas through the heat exchanger may cause the deterioration of exhaust emissions at cold start due to the increment of catalyst light-off time.

Dynamic Characteristics of a Urea SCR System for NOx Reduction in Diesel Engine

  • Nam, Jeong-Gil;Choi, Jae-Sung
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권3호
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    • pp.235-242
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    • 2007
  • This paper discusses dynamic characteristics of a urea-SCR (Selective Catalytic Reduction) system. The urea flow rate to improve NOx conversion efficiency is generally determined by parameters such as catalyst temperature and space velocity. The urea-SCR system was tested in the various engine operating conditions governing the raw NOx emission levels, space velocity. and SCR catalyst temperature. These experiments include cold-transients to determine catalyst light-off temperature and urea flow rate transients. Likewise. ammonia storage dynamics was also investigated. The cold-transient results indicate the light-off temperature of the catalysts used in these experiments was $200-220^{\circ}C$. The ammonia storage and urea flow rate transients all indicate very slow dynamics (on the order of seconds) which presents control challenges for mobile applications. The results presented in this paper should provide an excellent starting point in developing a functional in-vehicle urea-SCR system.

디젤자동차용 산화촉매의 성능 평가 (Performance Evaluation of Diesel Oxidation Catalysts for Diesel Vehicles)

  • 최병철;박희주;정명근
    • 한국자동차공학회논문집
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    • 제11권6호
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    • pp.59-64
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    • 2003
  • Recently, as people pay attention to the environmental pollution, the emissions of diesel engine have been a serious problem. We carried out the performance evaluation test of Diesel Oxidation Catalysts (DOC) for HSDI diesel engine equipped vehicles. The DOC, basically coated with Pt catalyst, was manufactured with various washcoat materials. It was found that CO conversion efficiency depends on temperature, but THC conversion efficiency is dominated by temperature and space velocity. The THC and CO conversion efficiencies of aged catalysts were increased with additions of $ZrO_2$ and zeolite B in the washcoat. We found that DOC performance changes with coating techniques, even through it has same washcoat materials. The DOC coated by high temperature washcoat coating technology showed good conversion efficiency than low temperature washcoat coated DOC.

니켈 촉매를 이용한 프로판 예개질 반응의 탄소침적에 대한 연구 (Carbon Deposition on Nickel Catalyst for Pre-reforming of Propane)

  • 김선영;배중면
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2008년도 춘계학술대회 논문집
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    • pp.487-490
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    • 2008
  • Temperature programmed oxidation (TPO) is used to characterize coke species deposited on commercial nickel catalyst, C11-PR during propane pre-reforming. Propane pre-reforming performed under various condition, S/C from 1.5 to 2.5 and temperature from $350^{\circ}C$ to $450^{\circ}C$. There are three kinds of coke species detected by TPO: (i) reactive coke, (ii) coke deposited on metal site and (iii) coke deposited on acid support. Coke deposited on metal and support are minimized although reactive coke is generated at temperature of $400^{\circ}C$ and S/C of 2.0. Reactive coke is expected to remove easily below temperature of $200^{\circ}C$. Therefore, optimized pre-reforming condition for propane is $400^{\circ}C$ and S/C of 2.0.

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