• Title/Summary/Keyword: Catalyst recycling

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Trend on the Recycling Technologies for Waste Catalyst by the Patent and Paper Analysis (특허(特許)와 논문(論文)으로 본 폐촉매(廢觸媒) 재활용(再活用) 기술(技術) 동향(動向))

  • Lee, Jin-Young;Pak, Jong-Jin;Cho, Young-Ju;Cho, Bong-Gyoo
    • Resources Recycling
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    • v.22 no.2
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    • pp.53-61
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    • 2013
  • Since the 2000s, to start inducement of SCR(Selective Catalytic Reduction) denitrification facility by large scale companies which are emitted large amount of nitrogen oxides such as power plants, combined heat and power plant, incinerators and chemical plants due to take effect the regulation of stationary sources of nitrogen oxide(NOx), and the total amount of discharged pollutants, such as regulatory gradually emissions regulations are being strengthened and the expanded coverage due to the use of SCR denitrification catalyst is a growing trend. Since 2010 due to the new catalysts to replace the already installed power plants and incinerators due to inactive, and catalytic denitrification SCR waste catalyst waste as a resource rather than the development of technologies for recycling situation is urgently needed. In this study, analyzed paper and patent for recycling technologies of waste catalyst. The range of search was limited in the open patents of USA (US), European Union (EP), Japan (JP), Korea (KR) and SCI journals from 1975 to 2012. Patents and journals were collected using key-words searching and filtered by filtering criteria. The trends of the patents and journals was analyzed by the years, countries, companies, and technologies.

A Study on the Recovery of Zinc ion from Metal-Plating Wastewater by Using Spent Catalyst (酸化鐵 廢觸媒에 의한 도금폐수중 아연이온 回收에 관한 基礎硏究)

  • 이효숙;오영순;이우철
    • Resources Recycling
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    • v.10 no.3
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    • pp.23-28
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    • 2001
  • Zinc ion could be recovered from metal plating wastewater with the spent iron oxide catalyst which was used in the plant of Styrene Monomer(SM) production. The zinc was recovered more than 98.7% at higher than pH 2.0. The saturation magnetization of the spent catalyst is enough high as 59.4 emu/g to apply in the solid-liquid separation after treating the wastewater. The mechanism of zinc recovery with the iron oxide catalyst could be a electro-chemical adsorption at pH 3.0~8.5, and a precipitation as $Zn(OH)_2$ at higher than pH 8.5.

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Regeneration of Spent Nickel Catalyst for Hydrogenation (수소화 반응용 니켈 폐촉매의 재생)

  • 전종기;박영권;김주식
    • Resources Recycling
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    • v.13 no.3
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    • pp.27-36
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    • 2004
  • Nickel oxide was recovered through roasting of a spent catalyst for hydrogenation reaction. Nickel on Kieselguhr catalysts were prepared by a precipitation method after a treatment of the recovered-nickel oxide with an acid. Effects of roasting temperature of the spent catalyst on recovery of nickel oxide was investigated. Most of nickel oxide could be recovered through roasting of the spent catalyst at $1000^{\circ}C$. In regeneration of catalysts by the precipitation method after the treatment of nickel oxide with an acid, the effect of promoter, precipitation condition and reduction condition on catalytic performance in vegetable oil hydrogenation were investigated. The addition of CaO or $Ce_2$$O_3$ resulted in an increase of catalytic activity.

Recovery of Precious Metals from Spent Catalyst Generated in Domestic Petrochemical Industry (한내 석유화학 폐촉매로부터 귀금속의 회수 연구)

  • 김준수;박형규;이후인;김성돈;김철주
    • Resources Recycling
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    • v.3 no.1
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    • pp.17-24
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    • 1994
  • Recovery of precious metal values from petrochemical spent catalyst is important from the viewpoint of environmental protection and resource recycling. Two types of spent catalysts were used in this study. One used in the manufacture of ethylene contains 0.3% Pd in the alumina substrate. The other used in oil refining contains 0.3% Pt and 0.3% Re. Both spent catalysts are roasted to remove volatile matters as carbon and sulfur. Then, metallic Pd powder from Pd spent catalyst is obtained in the course of grinding, hydrochloric acid or aqua regia leaching and cementation with iron. For the recovery of Pt and Re from Pt-Re spent catalyst, Pt and Re are leached with either HCI or aqua regia, first. Metallic Pt powder is recovered from the leach solution by cementation with Fe powder. Re in sulfide form is precipitated by the addition of sodium sulfide to the solution obtained after Pt recovery. It is found that 6N HCI can be successfully used as leaching agent for both types of spent catalyst. 6N HCI is considered to be better than aqua regia in consideration of reagent and equipment cost.

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A Study on the Magnetic Separation of Magnetite from Spent Iron-oxide Catalyst (폐 산화철촉매로부터 마그네타이트의 자력선별에 관한 연구)

  • 현종영;이효숙;이우철;채영배
    • Resources Recycling
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    • v.11 no.3
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    • pp.31-36
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    • 2002
  • Magnetic separation was carried out in order to improve the magnetite grade of the spent iron oxide catalyst, that was composed with magnetite, ceria and soluble alkaline salt. The recovery of magnetite from the spent iron oxide catalyst was over 99%, and the magnetite contents was upgraded to about 80% from 70% via wet type magnetic separation at 500 Gauss. This improvement was due to the removal of alkaline salt by water instead of the magnetic separation.

A basic study on the recovery of Ni, Cu, Fe, Zn ions from wastewater with the spent catalyst (폐산화철촉매에 의한 폐수중 Ni, Cu, Fe, Zn이온 회수에 관한 기초연구)

  • Lee Hyo Sook;Oh Yeung Soon;Lee Woo Chul
    • Resources Recycling
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    • v.13 no.2
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    • pp.3-8
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    • 2004
  • A basic study on the recovery of heavy metals such as Zn, Ni, Cu and Fe ions from wastewater was carried out with the spent iron oxide catalyst, which was used in the Styrene Monomer(SM) production company. The heavy metals could be recovered more than 98% with the spent iron oxide catalyst. The alkaline components of the spent catalyst could be precipitated the metal ions of the wastewater as metal hydroxides at the higher pH 10.6 in Ni, pH 8.0 in Cu, pH 6.5 in Fe, pH 8.5 in Zn. But the metal ions are adsorbed physically on the surface of the spent catalyst in the range of the pH of the metal hydroxides and pH 3.0, which is the isoelectric point of the iron oxide catalyst.

Treatment of Metal Wastes with Manganese Nodules (망간단괴 제연 시 금속계 폐자원의 처리)

  • Park Kyung-Ho;Nam Chul-Woo;Kim Hong-In;Park Jin-Tae
    • Resources Recycling
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    • v.14 no.4 s.66
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    • pp.17-21
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    • 2005
  • Deep-sea Manganese nodules was treated with reduction-smelting process with adding the spent Ni-Cd battery or the cobalt contained spent catalyst for recovery of nickel and cobalt metals. The nickel in the spent Ni-Cd battery could be recovered by adding $5\%$ coke as a reducing agent regardless of the amount of battery added. However, to recover cobalt from the spent catalyst, it is require to add more coke for reduction of cobalt oxide in the catalyst. The treatment of metal wastes with manganese nodules can contribute to lower the cost for the processing of nodules and to facilitate the recycling of metal wastes.

Analysis of Resource and GHG Reduction by Recycling Palladium in Plated Spent Catalyst Solution (도금폐촉매액내 팔라듐 재자원화에 따른 자원 및 온실가스 감축량 분석)

  • Shin, Ka-Young;Lee, Seong-You;Kang, Hong-Yoon
    • Resources Recycling
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    • v.30 no.3
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    • pp.47-54
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    • 2021
  • Palladium present in colloidal-type plated spent catalyst solution that is used in electroless plating process has not been recovered but discharged as wastewater so far. Recyclig of paladium in colloidal-type plated spent catalyst solution is achieved with this study. This study presents the estimation of resource consumption and GHG emissions during the recycling and disposal of palladium in the plated spent catalyst solution using life cycle assessment. The reduction of resources and GHG are also estimated. Based on the palladium amount of 1 kg during disposal, the GHG emission amount was estimated to be 9.67E+03 kgCO2eq., and the amount of resource consumption was 3.94E+01 kgSb-eq. However, GHG emission was 1.96E+03 kgCO2eq., and the amount of resource consumption was 1.54E+01 kgSb-eq. during recycling. Considering the major substances affecting GHG emissions and amount of resource consumption, CO2 was found to significantly affect GHG emissions, accounting for 91.42% in disposal and 98.37% in recycling. The major substance affecting the amount of resource consumption was hard coal, which accounted for 40.63% in disposal and 60.73% in recycling. Upon recycling 1 kg palladium, 8,967.17 kgCO2eq. of greenhouse gas emission was reduced, while the resource consumption was reduced to 10.10 kg Sb-eq. In addition, the direct palladium resource reduction rate due to palladium recycling was 50%.

Thermo-Chemical Treatment Characteristics of Recycling Oil Obtained from Pyrolysis of Refused Plastics (폐플라스틱 열분해(熱分解) 재생연료유(再生燃料油)의 열화학적(熱化學的) 처리(處理) 특성(特性))

  • Lee, In-Gu;Kim, Jae-Ho
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2006.09a
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    • pp.39-54
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    • 2006
  • An experimental study on the hydro-cracking of recycling oil obtained from refused plastics was performed for up-grading of its fuel characteristics. Major experimental parameters were reaction temperature ($300^{\circ}C{\sim}700^{\circ}C$) and presence of catalysts (Al-Si, activated carbon, zeolite). The effect of the experimental parameters on the liquid product characteristics such as flash point, kinetic viscosity, and solid content was investigated. The hydro-cracking reactions of the recycling oil at $300^{\circ}C{\sim}400^{\circ}C$ improved the oil characteristics of the liquid products. Activated carbon was revealed as a stable and active catalyst in the hydro-cracking reaction at a temperature range investigated.

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