• Title/Summary/Keyword: Catalyst Beds

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Optimization of Thruster Catalyst Beds using Catalytic Decomposition Modeling of Hydrogen Peroxide (과산화수소 촉매분해 모델링을 이용한 추력기 촉매대 최적설계)

  • Jung, Sangwoo;Choi, Sukmin;Kwon, Sejin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.746-752
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    • 2017
  • High test hydrogen peroxide has been widely developed as green propellant for thrusters. Hydrogen peroxide is decomposed in the catalyst bed to produce the thrust. Catalyst bed design optimization is considered through existing model for catalyst beds. To verify the model, static firing tests were conducted under various conditions using a 100 N scale $H_2O_2$ monopropellant thruster. Temperature and pressure estimations from the model were well correlated to the experimental data. The model is used to obtain optimal design parameters by analyzing the catalyst capacity and pressure drop data for various simulated conditions. Catalyst beds can be optimized from the analysis of the catalyst capacity and pressure drop correlation through catalyst bed modeling.

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Hydrogen Peroxide Gas Generator with Dual Catalyst Beds (이원 촉매를 이용한 과산화수소 가스발생기)

  • Rang, Seong-Min;An, Seong-Yong;Gwon, Se-Jin;Gwon, Hyeok-Mo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.3
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    • pp.87-92
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    • 2006
  • The rocket grade hydrogen peroxide has been widely used as a monopropellant in propulsion systems. In the present paper, we described an experimental study of a catalytic reactor that employs two stage catalyst beds to enhance the low temperature performance of the reactor inlet. $K_2MnO_4$ was chosen as the catalyst for the initial stage of the reactor bed for its superior behavior in the low temperature regime. Alumina sol-gel method was successfully applied for coating $K_2MnO_4$ on a reactor bed of cordierite monolith. LSC was used for the catalyst of the second stage of the reactor. The reactor with combined catalyst beds was built and tested to exhibit superior performance in low temperature regime and high decomposition efficiency.

Design and Performance Characteristics of Catalyst Bed for Hydrogen Peroxide Thruster (과산화수소 추력기의 촉매베드 설계 및 성능 특성)

  • Lee, Su-Lim;Park, Joo-Hyuk;Lee, Choon-Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.185-189
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    • 2007
  • A hydrogen peroxide monopropellant thruster has been developed to research performance characteristics of silver catalyst bed. The experiment data and evaluation result from the fire tests with five catalyst beds are presented A scheme of catalyst arrangement is presented for high concentrated hydrogen peroxide.

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Performance evaluation and Applicable Possibility of $H_2O_2$ Gas Generator using Dual Catalyst System (이원 촉매를 이용한 과산화수소 가스발생기 성능평가 및 응용 가능성)

  • Rang Seong-Min;An Sung-Yong;Lim Ha-Young;Kwon Se-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.347-350
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    • 2006
  • The rocket grade hydrogen peroxide has been widely used as a monopropellant in propulsion systems. In the present paper, we described an experimental study of a catalytic reactor that employs two stage catalyst beds to enhance the low temperature performance of the reactor. $K_2MnO_4$ was chosen as the catalyst for the initial stage of the reactor bed for its superior behavior in the low temperature regime. LSC was used for the catalyst of the second stage of the reactor. The gas generator with combined catalyst beds was built and tested to exhibit high decomposition efficiency over 90% and successful cold-start characteristics.

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Faultproof Design in Space for Monopropellant Rocket Engine Assembly (단일추진제 로켓 엔진 어셈블리를 위한 우주 공간에서의 과실 방지 설계)

  • Han, Cho-Young;Kim, Jeong-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1377-1384
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    • 2003
  • An analysis has been performed for active thermal control of the KOMPSAT monopropellant rocket engine assembly, i.e., dual thruster module(DTM). The main efforts of this work have been directed at determining proper heater sizes for propellant valves and catalyst beds necessary to maintain their temperatures within specified temperature ranges under KOMPSAT environment and operational conditions. The TAS incorporated with TRASYS thermal radiation analyzer was used to establish a complete heat transfer model which allows to predict the DTM temperature as a function of time. The thermal analysis has been performed in transient mode to verify the appropriate power for catalyst bed heaters necessary to increase catalyst bed temperature to the required value within a specified period of time. Similar analysis has been executed to validate the heater power for the thermostatically controlled primary and redundant heater circuits used to prevent hydrazine freezing, i.e., single fault. Moreover the effect of the radiative property of thermal control coating of heat shield was examined. Thruster firing condition was also simulated for the heat soakback condition. As a consequence, all thermal analysis results for DTM satisfactorily met the thermal requirements for the KOMPSAT DTM under the worst case average voltage, i.e. 25 volt.

Characteristics of Hydrodynamics, Heat and Mass Transfer in Three-Phase Inverse Fluidized Beds (삼상 역 유동층의 수력학, 열전달 및 물질전달 특성)

  • Kang, Yong;Lee, Kyung Il;Shin, Ik Sang;Son, Sung Mo;Kim, Sang Done;Jung, Heon
    • Korean Chemical Engineering Research
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    • v.46 no.3
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    • pp.451-464
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    • 2008
  • Three-phase inverse fluidized bed has been widely adopted with its increasing demand in the fields of bioreactor, fermentation process, wastewater treatment process, absorption and adsorption processes, where the fluidized or suspended particles are small or lower density comparing with that of continuous liquid phase, since the particles are frequently substrate, contacting medium or catalyst carrier. However, there has been little attention on the three-phase inverse fluidized beds even on the hydrodynamics. Needless to say, the information on the hydrodynamics and transport phenomena such as heat and mass transfer in the inverse fluidized beds has been essential for the operation, design and scale-up of various reactors and processes which are employing the three-phase inverse beds. In the present article, thus, the information on the three-phase inverse fluidized beds has been summarized and reorganized to suggest a pre-requisite knowledge for the field work in a sense of engineering point of view. The article is composed of three parts; hydrodynamics, heat and mass transfer characteristics of three-phase inverse fluidized beds. Effects of operating variables on the phase holdup, bubble properties and particle fluctuating frequency and dispersion were discussed in the section of hydrodynamics; effects of operating variables on the heat transfer coefficient and on the heat transfer model were discussed in the section of heat transfer characteristics ; and in the section of mass transfer characteristics, effects of operating variables on the liquid axial dispersion and volumetric liquid phase mass transfer coefficient were examined. In each section, correlations to predict the hydrodynamic characteristics such as minimum fluidization velocity, phase holdup, bubble properties and particle fluctuating frequency and dispersion and heat and mass transfer coefficients were suggested. And finally suggestions have been made for the future study for the application of three-phase inverse fluidized bed in several available fields to meet the increasing demands of this system.

Effects of Biomass Gasification by Addition of Steam and Calcined Dolomite in Bubbling Fluidized Beds (기포유동층에서 수증기 및 소성된 백운석 첨가에 의한 바이오매스 가스화의 영향)

  • Jo, WooJin;Jeong, SooHwa;Park, SungJin;Choi, YoungTai;Lee, DongHyun
    • Korean Chemical Engineering Research
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    • v.53 no.6
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    • pp.783-791
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    • 2015
  • A fluidized-bed reactor with an inside diameter of 0.1 m and a height of 1.2 m was used to study the effect of steam and catalyst additions to air-blown biomass gasification on the production of producer gas. The equipment consisted of a fluidized bed reactor, a fuel supply system, a cyclone, a condenser, two receivers, steam generator and gas analyzer. Silica sand with a mean particle diameter of $380{\mu}m$ was used as a bed material and calcined dolomite ($356{\mu}m$), which is effective in tar reduction and producer gas purification, was used as the catalyst. Both of Korea wood pellet (KWP) and a pellet form of EFB (empty fruit bunch) which is the byproduct of Southeast Asia palm oil extraction were examined as biomass feeds. In all the experiments, the feeding rates were 50 g/min for EFB and 38 g/min for KWP, respectively at the reaction temperature of $800^{\circ}C$ and an ER (equivalence ratio) of 0.25. The mixing ratio (0~100 wt%) of catalyst was applied to the bed material. Air or an air-steam mixture was used as the injection gas. The SBR (steam to biomass ratio) was 0.3. The composition, tar content, and lower heating value of the generated producer gas were measured. The addition of calcined dolomite decreased tar content in the producer gas with maximum reduction of 67.3 wt%. The addition of calcined dolomite in the air gasification reduced lower heating value of the producer gas. However The addition of calcined dolomite in the air-steam gasification slightly increased its lower heating value.

Numerical Analysis of Integrated Fuel Processing System Considering Thermo-Chemical Energy Balance (열/화학적 에너지 평형을 고려한 통합 연료 개질 시스템의 수치적 연구)

  • Noh, Junghun;Jung, Hye-Mi;Jung, Un-Ho;Yoon, Wang-Lai;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.111.1-111.1
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    • 2010
  • This paper focuses on a systematic configuration of steam reforming fuel processor, particularly designed for small and medium sized hydrogen production application. In a typical integration of the fuel processor, there exist significant temperature gradients over the entire system which has negative effect on both catalyst life-time and system performance. Also, the volumetric inefficiency should be avoided to obtain the possible compactness for the commercial purpose. In the present work, the computational analysis will be performed to gain the fundamental insight on the transport phenomena and chemical reactions in the reformer consisting of preheating, steam reforming (SR), and water gas shift (WGS) reaction beds in the flow direction. Also, the fuel processing system includes a top-fired burner providing necessary thermal energy for endothermic catalytic reactor. A fully two-dimensional numerical modeling for a integrated fuel processing system is introduced for in-depth analysis of the heat and mass transport phenomena based on surface kinetics and catalytic process. In the model, water gas shift reaction and decomposition reaction were assumed to be at equilibrium. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Finally, the case study was done by considering the key parameters, i.e. steam to carbon (S/C) ratio and temperature. The computer-aided models developed in this study can be greatly utilized for the design of advanced fast-paced compact fuel processors research.

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Minimization of Sulfur Dioxide Gas Emission by Process Optimization of Sulfuric Acid Plants (공정최적화에 의한 황산공장의 이산화황가스 배출 최소화)

  • Cho Byoung-Hak;Song Kwang Ho;Kim In-Won
    • Journal of the Korean Institute of Gas
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    • v.3 no.2 s.7
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    • pp.70-76
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    • 1999
  • Because of the tight pollution control of $SO_2$ emission, sulfuric acid manufacturers have been interested in the operation with the highest possible conversion efficiency. In this work, the design criteria and operating conditions of the catalytic converter were investigated for maximum conversion efficiency and minimum $SO_2$ emission by parametric analysis and process optimization for the existing acid plants. The Double Converter/Double Absorber(DC/DA) process was investigated by varying $SO_2$ compositions of feed gas, pressures and temperatures of layers of the converter and the depth of the catalyst beds. In order to evaluate the process, a computer simulator for sulfuric acid plants has been developed. The results by process optimization could be used for the converter design and operating conditions with highest conversion efficiency.

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