• 제목/요약/키워드: Casting materials

검색결과 1,158건 처리시간 0.03초

3차원 광학 스캐너와 콘빔CT에서 생성된 디지털 모형의 비교 (Comparison of digital models generated from three-dimensional optical scanner and cone beam computed tomography)

  • 권혁진;김각균;이원진
    • 구강회복응용과학지
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    • 제32권1호
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    • pp.60-69
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    • 2016
  • 목적: 본 연구에서는 실제 환자의 석고모형의 콘빔CT (Cone Beam Computed Tomography)이미지로 디지털 모델을 제작하고 이 디지털 모델을 동일한 석고모형을 3차원 광학 스캐너로 스캔 하여 얻은 디지털 모델과 비교하였다. 연구 재료 및 방법: 총 11쌍의 석고모형에 대하여 실험을 진행 하였다. 콘빔CT를 이용하여 CT 영상을 촬영하여 디지털 모델을 제작 하였고 3차원 광학 스캐너를 사용해 대조군이 되는 디지털 모델을 제작하였다. 이를 이용해 각 석고모형에 대하여 콘빔CT와 3차원 광학 스캐너를 이용하여 만든 디지털 모델을 한 쌍으로 묶어 상, 하악 11개의 비교 쌍을 구성하고 각 쌍에 대하여 차이점을 분석하였다. 결과: 대조군과 비교 시 콘빔CT 영상으로부터 구성된 디지털 모델이 대조군 보다 과다 추정된 부분인 양의 오차의 평균은 0.059 - 0.117 mm, 과소 추정된 부분인 음의 오차의 평균은 0.066 - 0.146 mm의 범위 내에 존재했다. 또한 유의수준 0.05에서 양의 오차의 평균은 $70-100{\mu}m$, 음의 오차의 평균은 $100-120{\mu}m$ 내에 존재 함을 확인하였다. 결론: 석고모형의 콘빔CT 영상으로부터 구성된 디지털 모델은 최종 수복물 제작에는 부적합하나 임시수복물 제작 및 교정 진단 과정에 활용될 수 있는 가능성이 있다.

Evaluation of marginal and internal gaps of Ni-Cr and Co-Cr alloy copings manufactured by microstereolithography

  • Kim, Dong-Yeon;Kim, Chong-Myeong;Kim, Ji-Hwan;Kim, Hae-Young;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제9권3호
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    • pp.176-181
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    • 2017
  • PURPOSE. The purpose of this study was to evaluate the marginal and internal gaps of Ni-Cr and Co-Cr copings, fabricated using the dental ${\mu}-SLA$ system. MATERIALS AND METHODS. Ten study dies were made using a two-step silicone impression with a dental stone (type IV) from the master die of a tooth. Ni-Cr (NC group) and Co-Cr (CC group) alloy copings were designed using a dental scanner, CAD software, resin coping, and casting process. In addition, 10 Ni-Cr alloy copings were manufactured using the lost-wax technique (LW group). The marginal and internal gaps in the 3 groups were measured using a digital microscope ($160{\times}$) with the silicone replica technique, and the obtained data were analyzed using the non-parametric Kruskal-Wallis H test. Post-hoc comparisons were performed using Bonferroni-corrected Mann-Whitney U tests (${\alpha}=.05$). RESULTS. The mean (${\pm}$ standard deviation) values of the marginal, chamfer, axial wall, and occlusal gaps in the 3 groups were as follows: $81.5{\pm}73.8$, $98.1{\pm}76.1$, $87.1{\pm}44.8$, and $146.8{\pm}78.7{\mu}m$ in the LW group; $76.8{\pm}48.0$, $141.7{\pm}57.1$, $80.7{\pm}47.5$, and $194.69{\pm}63.8{\mu}m$ in the NC group; and $124.2{\pm}52.0$, $199.5{\pm}71.0$, $67.1{\pm}37.6$, and $244.5{\pm}58.9{\mu}m$ in the CC group. CONCLUSION. The marginal gap in the LW and NC groups were clinically acceptable. Further improvement is needed for CC group to be used clinical practice.

DGEBA/선형 아민(EDA, HMDA) 경화제의 주쇄 탄소숫자와 물성과의 관계에 대한 연구 (Chemo-mechanical Analysis of Bifunctional Linear DGEBA/Linear Amine(EDA, HMDA) Resin Casting Systems)

  • 명인호;정인재;이재락
    • 공업화학
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    • 제10권7호
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    • pp.990-995
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    • 1999
  • 경화된 에폭시수지의 삼차원 망상구조 형성에 관한 정보를 알 수 있는 chemomechanical한 관점에서의 물성 연구는 아직까지 매우 미진하다. 이를 위한 기초적인 작업의 한 일환으로, 선형구조를 가지고 양쪽 말단기에 에폭시기를 가지는 대표적 범용 에폭시수지인 DGEBA(diglycidylether of bisphenol A, YD-128, 국도화학(주))를 양쪽 관능기가 동일하고 주쇄의 사슬길이가 서로 다른 선형아민 경화제인 ethylene diamine(EDA, 주쇄의 탄소원자수: 2개)와 hexamethylene diamine(HMDA, 주쇄의 탄소원자수: 6개)으로 각각 1:1 당량비로 혼합하여 1차 및 2차의 경화조건으로 경화하였고, 이것을 경화제의 주쇄의 탄소원자수에 의한 분자량과 화학구조 차이가 반응특성, 기계적특성, 열적특성에 미치는 영향을 조사하였다. 반응특성을 측정하기 위하여 DSC 열분석, 열안정성을 알아보기 위해 TMA 분석, 에폭사이드기의 전환율 계산을 위해 FT-IR 분석, shrinkage(%)를 구하기 위하여 밀도측정, 유리전 이온도와 선팽창계수 측정을 위해 TMA 분석, 기계적특성 분석을 위하여 인장시험 및 삼점 굴곡시험을 행하였다. 그 결과, 수지 경화물의 특성은 경화제 주쇄의 탄소원자수에 따라 큰 영향을 받는다. 즉, 주쇄의 사슬길이가 짧은 EDA 경화물계는 주쇄 사슬길이가 긴 HMDA 경화물계 보다 열안정성, dpoxide group의 전환율, 밀도, 유리전이온도, 인장탄성율, 굴곡탄성율 및 굴곡강도가 높은 값을 나타냈고, 최대 발열온도, shrinkage(%), 선창팽창계수, 인장강도의 값은 낮은 값을 나타내었다. 이는 주쇄의 탄소원자수 2개를 가지는 EDA가 3차원 망목상 구조 형성과정에서 packing ability가 우수하여 rigid한 특성을 가지기 때문이다.

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알루미나-유리 복합체용 글래스의 조성에서 $CeO_2$의 함량변화가 강도에 미치는 영향 (EFFECT OF $CEO_2$ ADDITION IN GLASS COMPOSITION ON THE STRENGTH OF ALUMINA-GLASS COMPOSITES)

  • 이화진;송광엽;강정길
    • 대한치과보철학회지
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    • 제38권5호
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    • pp.595-605
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    • 2000
  • Dental ceramics have good aesthetics, biocompatibility, low thermal conductivity, abrasion resistance, and color stability. However poor resistance to fracture and shrinkage during firing process have been limiting factors in their use, particularly in multiunit ceramic restorations. A new method for making all-ceramic crowns that have high strength and low processing shrinkage has been developed and is referred to as the Vita In-Ceram method. This study was performed to investigate the effect of $CeO_2$ addition in borosilicate glasses on the strength of alumina-glass composites. Porous alumina compacts were prepared by slip casting and sintered at $1,100^{\circ}C$ for 2 hours. Dense composites were made by infiltration of molten glass into partially sintered alumina at $1,140^{\circ}C$ for 4 hours. Specimens were polished sequentially from #800 to #2000 diamond disk. and the final surface finishing on the tensile side was received an additional polishing sequence through $1{\mu}m$ diamond paste. Biaxial flexure test was conducted by using ball-on-three-ball method at a crosshead speed of 0.5mm/min. To examine the microstructural aspect of crack propagation in the alumina-glass composites, Vickers-produced indentation crack was made on the tensile surface at a load of 98.0 N and dwell time of 15 sec, and the radial crack patterns were examined by an optical microscope and a scanning electron microscope. The results obtained were summarized as follows; 1. The porosity rates of partially sintered alumina decreased with the rising of firing temperature. 2. The maximum biaxial flexure strength of 423.5MPa in alumina-glass composites was obtained with an addition of 3 mol% $CeO_2$ in glass composition and strength values showed the aspect of decrease with the increase of $CeO_2$ content. 3 The biaxial flexure strength values of alumina-glass composites were decreased with rising the firing temperature. 4. Observation of the fracture surfaces of alumina-glass composites indicated that the enhancement of strength in alumina-glass composites was due to the frictional or geometrical inter-locking of rough fracture surfaces and ligamentary bridging by intact islands of materials left behind the fracture front.

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변형된 임플란트 임시 지대주의 물성에 대한 연구 (The Study on the Physical Property of Provisional Prosthesis using Modified Temporary Abutment)

  • 양병덕;윤태호;최운재;박주미
    • 구강회복응용과학지
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    • 제22권4호
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    • pp.329-340
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    • 2006
  • Statement of problem: Damping of the peak force transmitted to implants has been reported by in vitro studies using impact forces on resin-veneered superstructures. Theoretical assumptions suggest that use of acrylic resin for the occlusal surfaces of a prosthesis would protect the connection between implant and bone. Therefore, the relationship between prosthesis materials and the force transmitted through the implant system also needs to be investigated under conditions that resemble the intraoral mechanical environment. Purpose: The purpose of this study was to analyze the fracture strength and modes of temporary prosthesis when a flange or occlusally extended structure were connected on the top of the abutment. Material and method: Modified abutments of winged and bulk design were made by casting the desired wax pattern which is made on the UCLA type plastic cylinder. Temporary crowns were made using templates on the modified abutments, and its fracture toughness and strain were compared to the traditional temporary prosthesis. To evaluate the effect of aging, 5.000 times of thermocycling were performed, and their result was compared to the 24hours specimen result. Results: The following conclusions were drawn from this study: 1. In the fracture toughness test, temporary crown's fracture line located next to the screw hole while modified designs with metal support showed fracture line on the metal and its propagation along the metal-resin interface. 2. Wing and bulk structure didn't show significant difference in the fracture toughness (p>0.05), but wing structure showed stress concentration on the screw hole area compared to bulk structure which showed even stress distribution. 3. In the fracture toughness test after thermocycling, wing and bulk structure showed increased or similar results in metal supported area while off-metal area and temporary crown showed decreased results. 4. In the strain measurement after thermocycling, its value increased in the temporary and bulk structure. However, wing structure showed decreased value in the loading point while increased value in the screw hole area. Conclusion: Wing type design showed compatible result to the bulk type that its application with composite resin prosthesis to the implant dentistry is considered promising.

능동포집법과 확산포집법에 의한 작업환경 중 포름알데히드 농도 비교 (Comparison of formaldehyde concentration in working environment between passive sampling method and impinger sampling method)

  • 함성애;문덕환
    • 한국산업보건학회지
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    • 제16권4호
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    • pp.346-355
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    • 2006
  • The purpose of this study was conducted to ascertain the difference between impinger and passive sampling methods in the process of sampling and analyzing on airborne formaldehyde. Formaldehyde generating workplaces included in this study comprised four types of manufacturing industry such as two workplaces of products of wood, cork, straw and plaiting materials manufacturing industries, one casting metal manufacturing industry, and one parts and accessories for motor vehicles and it′s engines manufacturing industry. Workplaces contained in this study were located in some manufacturing area of Busan industrial complex and this study was carried out during a period from January 2003 to December 2004. Analytical accuracy, precision and detection limit of two methods was compared. Exposure level of its airborne concentration was evaluated in formaldehyde generating workplaces those were classified by types of industry, working process, and time. The results were as follows ; 1. A rate of recovery was 107.1% in impinger method and 101.8% in passive method, and precision was 7.79% in impinger method and 4.40% in passive method. There was no statistical significance in analytical accuracy and precision between two methods. A limitation of detection was 0.011 ppm in passive method which was lower than that of impinger method (0.020 ppm) by 1.8 times. 2. Airborne formaldehyde concentration of impinger method was different from passive method. It′s concentration by passive method was higher by 5.1 times than that by impinger method in the parts and accessories for motor vehicles and it′s engines manufacturing industry (P<0.05). Only in molding process among several types of processes, formaldehyde concentration in passive method was higher by 5.1 times than that in impinger method (P<0.05). Furthermore, formaldehyde concentration in passive method was higher by 1.7 times than that in impinger method (P<0.05) in the first half of year 2003. 3. The geometric mean of formaldehyde concentration in impinger method was lower than that in passive method, but there was no statistical significance of formaldehyde concentration by the difference of sampling method. In conclusion, it is difficult to conclude which is better between the two sampling methods because of no statistical significance for the difference of concentration. Because of lacks of certified passive sampling and analytical method, at present situation, studies on verification of accuracy and precision, obstructive reaction against validity on its exposure assessment, and research to develop domestically manufactured passive sampler in terms of cost-effectiveness should be continuously carried out.

High Strength Nanostructured Metastable Alloys

  • Eckert, Jurgen;Bartusch, Birgit;Schurack, Frank;He, Guo;Schultz, Ludwig
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.394-408
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    • 2002
  • Nanostructured high strength metastable Al-, Mg- and Ti-based alloys containing different amorphous, quasicrystalline and nanocrystalline phases are synthesized by non-equilibrium processing techniques. Such alloys can be prepared by quenching from the melt or by powder metallurgy techniques. This paper focuses on one hand on mechanically alloyed and ball milled powders containing different volume fractions of amorphous or nano-(quasi)crystalline phases, consolidated bulk specimens and, on the other hand. on cast specimens containing different constituent phases with different length-scale. As one example. $Mg_{55}Y_{15}Cu_{30}$- based metallic glass matrix composites are produced by mechanical alloying of elemental powder mixtures containing up to 30 vol.% $Y_2O_3$ particles. The comparison with the particle-free metallic glass reveals that the nanosized second phase oxide particles do not significantly affect the glass-forming ability upon mechanical alloying despite some limited particle dissolution. A supercooled liquid region with an extension of about 50 K can be maintained in the presence of the oxides. The distinct viscosity decrease in the supercooled liquid regime allows to consolidate the powders into bulk samples by uniaxial hot pressing. The $Y_2O_3$ additions increase the mechanical strength of the composites compared to the $Mg_{55}Y_{15}Cu_{30}$ metallic glass. The second example deals with Al-Mn-Ce and Al-Cu-Fe composites with quasicrystalline particles as reinforcements, which are prepared by quenching from the melt and by powder metallurgy. $Al_{98-x}Mn_xCe_2$ (x =5,6,7) melt-spun ribbons containing a major quasicrystalline phase coexisting with an Al-matrix on a nanometer scale are pulverized by ball milling. The powders are consolidated by hot extrusion. Grain growth during consolidation causes the formation of a micrometer-scale microstructure. Mechanical alloying of $Al_{63}Cu_{25}Fe_{12}$ leads to single-phase quasicrystalline powders. which are blended with different volume fractions of pure Al-powder and hot extruded forming $Al_{100-x}$$(Al_{0.63}Cu_{0.25}Fe_{0.12})_x$ (x = 40,50,60,80) micrometer-scale composites. Compression test data reveal a high yield strength of ${\sigma}_y{\geq}$700 MPa and a ductility of ${\varepsilon}_{pl}{\geq}$5% for than the Al-Mn-Ce bulk samples. The strength level of the Al-Cu-Fe alloys is ${\sigma}_y{\leq}$550 MPa significantly lower. By the addition of different amounts of aluminum, the mechanical properties can be tuned to a wide range. Finally, a bulk metallic glass-forming Ti-Cu-Ni-Sn alloy with in situ formed composite microstructure prepared by both centrifugal and injection casting presents more than 6% plastic strain under compressive stress at room temperature. The in situ formed composite contains dendritic hcp Ti solid solution precipitates and a few $Ti_3Sn,\;{\beta}$-(Cu, Sn) grains dispersed in a glassy matrix. The composite micro- structure can avoid the development of the highly localized shear bands typical for the room temperature defor-mation of monolithic glasses. Instead, widely developed shear bands with evident protuberance are observed. resulting in significant yielding and homogeneous plastic deformation over the entire sample.

원심 주조된 타이타늄과 타이타늄 합금의 레이저 용접 특성 (MECHANICAL PROPERTIES OF LASER-WELDED CAST TITANIUM AND TITANIUM ALLOY)

  • 윤미경;김현승;양홍서;방몽숙;박상원;박하옥;이광민
    • 대한치과보철학회지
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    • 제44권5호
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    • pp.642-653
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    • 2006
  • Purpose : The purpose of this study was to investigate the effect of the output energy(voltage) of laser welding on the strength and properties of joint of cast titanium(CP Gr II) and titanium alloy(Ti-6Al-4V). Material and method : Cast titanium and its alloy rods(ISO6871) were prepared and perpendicularly cut at the center of the rod. After the cut halves were fixed in a jig, and the joints welded with a laser-welding machine at several levels of output voltage of $200V{\sim}280V$. Uncut specimens served as the non-welded control specimens The pulse duration and pulse spot size employed in this study were 10ms and 1.0mm respectively. Tensile testing was conducted at a crosshead speed of 0.5mm/min. The ultimate tensile strength(MPa) was recorded, and the data (n=6) were statistically analyzed by one-way analysis of variance(ANOVA) and Scheffe's test at ${\alpha}$=0.05. The fracture surface of specimens investigated by scanning electron microscope (SEM). Vickers microhardness was measured under 500g load of 15seconds with the optimal condition of output voltage 280V. Results : The results of this study were obtained as follows, 1. When the pulse duration and spot size were fixed at 10ms and 1.0mm respectively, increasing the output energy(voltage) increased UTS values and penetration depth of laser welded to titanium and titanium alloy. 2. For the commercial titanium grade II, ultimate tensile strength(665.3MPa) of the specimens laser-welded at voltage of 280V were not statistically(p>0.05) different from the non-welded control specimens (680.2MPa). 3. For the titanium alloy(Ti-6Al-4V), ultimate tensile strength(988.3MPa) of the specimens laser-welded at voltage of 280V were statistically(p<0.05) different from the non-welded control specimens (665.0MPa). 4. The commercial titanium grade II and titanium alloy(Ti-6Al-4V) were Vickers microhardness values were increased in the fusion zone and there were no significant differences in base metal, heat-affected zone.

새로운 폴리(티오우레탄)의 합성 및 특성 (Synthesis and Characterization of Novel Polythiourethanes)

  • 김경만;허영태;박인환;이범재
    • 폴리머
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    • 제27권5호
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    • pp.470-476
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    • 2003
  • 고굴절률을 갖는 플라스틱 재료를 얻기 위하여 1,2-에틸렌디설파닐비스(2-머캅토메틸-1-에탄티올) (ESTT)을 1,2-에틸렌디설파닐비스(2-브로모메틸-1-에탄티올) (ESTB)과 티오우레아의 반응과 암모니아 용액으로 가수분해 반응을 해서 높은 수율로 새로이 합성하였고, $^1$H-NMR, $^{13}$C-NMR, FT-IR및 Mass Specooscopy 등에 의해 1.7 ppm에서 -SH, 28.4 ppm에서 -CH$_2$SH, 2540 $cm^{-1}$ /에서 -SH등의 관능기 구조를 확인하였다. 이어서, 폴리티오우레탄 (PTU)들은 디부틸틴 디라울레이트 존재하에서 ESTT와 4,4'-메틸렌비스(페놀이소시아네이트) (MDI), 톨릴렌 2,4-디이소시아네이트 (TDI), 이소포론 디이소시아네이트 (IPDI), m-자일렌디이소시아네이트 (XDI) 및 1,6-디이소시아네이토헥산 (HMDI) 등을 일정한 틀에 넣고 주형중합을 하고, FT-IR로 N=C=O의 존재를 확인하였다. 이어서, PTU 수지들의 열적, 기계적 및 광학적 성질을 살펴보기 위하여 열주사분석 (DSC)과 열중량분석 (TGA), 경도 및 굴절률 측정 등을 행하여, PTU 시편들이 DSC상에서 융점이 없고 XRD상으로 무정형임을 관찰하였다. 또, 110 $^{\circ}C$ 이상의 유리 전이 온도를 갖는 PTU 수지들은 86∼89 범위의 양호한 경도 (Shore D)를 나타냈으며, 방향족 고리를 함유하는 디이소시아네이트와 ESTT를 원료로 했던 PTU수지들의 내열성이 특별히 양호하였다. 무정형 PTU 수지들은 400∼600 m 범위의 UV-vis 광원에 의한 광투과율 들도 양호하게 나타났다. PTU 수지들은 1.60 이상의 굴절률을 보였으며, 황함량이 증가하면 굴절률도 점차 증가하는 것이 관찰되었다.

탄소나노튜브 기반 벌크 소재의 전기적 임피던스 특성을 이용한 생화학 센서용 전극 개발 연구 (Preparation of Bio-Chemical Sensor Electrodes by Using Electrical Impedance Properties of Carbon Nanotube Based Bulk Materials)

  • 소대섭;허훈;김희진;이해원;강인필
    • 공업화학
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    • 제21권5호
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    • pp.495-499
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    • 2010
  • 본 연구에서는 대량 생산 가능한 센서 전극의 생화학 센서 전극 개발을 위하여 탄소나노튜브(carbon nanotube, CNT)를 복합재료화 공정에 의하여 필름과 나노웹 형태의 벌크 재료로 제작한 후, 이들 전극의 넓은 표면적과 뛰어난 화학적 흡착성을 이용하여 화학적 검출 대상에 노출이 되었을 때 이들로 인한 센싱 특성을 연구하였다. CNT 기반 벌크 전극으로 제작하기 위하여 Nafion을 기저재료로 하는 필름과 PAN 기반의 나노 파이버를 전기방사법에 의하여 제작을 한 후 이들 전극의 화학적 영향에 의한 전기적인 특성 변화 실험을 위하여 버퍼 용액의 정전용량에 대한 전기적 임피던스 요소 값인 저항과 정전용량의 변화를 LCR 계측기로 측정하였다. 생화학센서용 전극으로서 CNT벌크전극의 임피던스 변화 형태가 복합소재 전극의 기저재료에 따라 달리 나타났으며 일정량의 버퍼용액 투여 후에는 변화가 없는 포화 상태의 응답을 보였으며 특히, 정전용량이 저항에 비하여 상대적으로 급격하게 큰 변화를 보여 높은 감도 특성을 지니고 있음이 조사되었다. 이들의 전기적인 특성변화는 버퍼 용액의 화학적 성분들이 전극에 흡수 된 후에 CNT에 흡착이 되어 이들의 전기적인 특성을 변화 시키는 것으로 추론된다.