• Title/Summary/Keyword: Casting materials

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Field Applicability Assessment of Controlled Low Strength Material for Sewer Pipe using Excavated Soil (굴착토를 활용한 유동화 채움재의 현장 적용성 평가)

  • Kim, Young-Wook;Lee, Bong-Chun;Jung, Sang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.349-357
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    • 2019
  • Controlled low strength material(CLSM) has been developed using variety of material such as excavated soil, industrial by-product and industrial waste. But theses research limited at laboratory test and failed at commercialization. So in this paper evaluates CLSM used excavated soil characteristics such as flowability, bleeding rate, early strength for following process and 28day strength for re-excavatability. Also, various mix proportion of CLSM by water-binder ratio and soil-binder ratio were evaluated in laboratory. And derive the optimized CLSM mix proportion for using at field application test by movable batch plant. After applying CLSM at trench, evaluate core sample strength and excavatability by shovel, pickax and excavator for verify re-excavation. Furthermore, measure the level change after casting CLSM to inspect subsidence stability. As results of these assessments, not only confirmed the characteristics of CLSM at field but the fillability around pipe and subsidence stability.

Product Design and Development Research Culture that is Based on Local Cultural Assets Baekje - Focusing on the Kitchenware Handle Design - (백제권 문화재를 기반으로 한 문화상품 디자인 개발연구 - 주방용품 손잡이 디자인을 중심으로 -)

  • Kim, Chung Ho;Kang, Ho Yang
    • Journal of the Korea Furniture Society
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    • v.23 no.4
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    • pp.364-371
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    • 2012
  • I designed a dietary life kitchen utensils which is focused by the shape of split bamboo that has meaning of health and safety and the shaman who is the religion and incantation performer, and who solve problems, which are impossible to solve in common methods, by borrowing the power and granting the meaning which is connected with transcendent existence and principal. Having closest relation with human being's diet culture is being changed with adding beauty instead of the part of simple practical aspect in our normal life. I tried to show incantation effect with keeping the characteristic of kitchen utensils by granting the symbolic meaning of shamanism which is the shelter that is projected the desire of human beings. the materials were produced of an ebony and steel and varnished with lacquer for coloring. For hand shape, which is hard to treat in irregular forms, the religious image of shamanism was formed by casting which expresses the touch of an ebony and the cold characteristic of metal. an overall design doesn't detail excessively distort or largely transform the form of dietary utensils, keeps its individuality, and emphasizes the image by figuring a grip part which a human can see and a body can approach. in addition, I try to show a point that shamanism has affected human life for long time and symbolic meaning of bamboo-shape shows health and safety. And these things vest with each dietary life tools and should be the role of enzyme about the effect of human life.

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Fabrication and Properties of Reaction Squeeze Cast ($Al_2O_3{\cdot}SiO_2+Ni$)/Al Hybrid Metal Matrix Composites (반응 용탕단조한($Al_2O_3{\cdot}SiO_2+Ni$)/Al 하이브리드 금속복합재료의 제조 및 특성)

  • Kim, Sang-Suk;Park, Ik-Min;Kim, Sung-Joon;Choi, Il-Dong
    • Journal of Korea Foundry Society
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    • v.17 no.4
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    • pp.338-346
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    • 1997
  • Mechanical properties of ($10%Al_2O_3{\cdot}SiO_2+5%Ni$)/Al hybrid composites fabricated by the reaction squeeze casting were compared with those of ($15%Al_2O_3{\cdot}SiO_2$)/Ai composites. Al-Ni intermetallic compounds ($10{\sim}20 {\mu}m$) formed by the reaction between nickel powder and molten aluminum were uniformly distributed in the Al matrix. These intermetallic compounds were identified as $Al_3Ni$ using X-ray diffraction analysis and they resulted in beneficial effects on room and high temperature strength and wear resistance. Microhardness values of ($10%Al_2O_3{\cdot}SiO_2+5%Ni$)/Al hybrid composite were greater by about 100Hv than those of ($15%Al_2O_3{\cdot}SiO_2$)/Al composite. Wear resistance of ($10%Al_2O_3{\cdot}SiO_2+5%Ni$)/Al hybrid composites was superior to that of ($15%Al_2O_3{\cdot}SiO_2$)/Al composites regardless of the applied load. While tensile and yield strength of ($10%Al_2O_3{\cdot}SiO_2+5%Ni$)/Al hybrid composites were greater at room temperature and $300^{\circ}C$, strength drop at high temperature was much smaller in hybrid composites.

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Silsesquioxane/Polystyrene Hybrid Materials via Charge Transfer Interactions (전하 이동을 이용한 실세스퀴옥산/폴리스티렌 하이브리드)

  • Choi, Ji-Won;Chujo, Yoshiki
    • Polymer(Korea)
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    • v.31 no.2
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    • pp.136-140
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    • 2007
  • Charge transfer interaction as a hybridization mechanism of silsesquioxane/polymer was tested using carbazole (electron donor) group and dinitrobenzene (electron acceptor) group. Hybridization test was conducted using films made from mixing/casting of poly (carbazole-styrene) (PS/D) and dimtrobenzyl silsesquioxane (Cube/A), and transparent hybrid films were successfully obtained under some conditions. $^1H-NMR$ of PS/D and Cube/A, and W absorption test of hybrid films showed that one acceptor and one donor can form one charge transfer complex when no silsesquioxane molecule was included in films, but transparent hybrids with no phase separation were obtained only at acceptor/donor ratios less than 0.7 : 1. These results also suggested that on average 4 charge transfer complexes form per one silsesquioxane.

Strengthening of concrete damaged by mechanical loading and elevated temperature

  • Ahmad, Hammad;Hameed, Rashid;Riaz, Muhammad Rizwan;Gillani, Asad Ali
    • Advances in concrete construction
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    • v.6 no.6
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    • pp.645-658
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    • 2018
  • Despite being one of the most abundantly used construction materials because of its exceptional properties, concrete is susceptible to deterioration and damage due to various factors particularly corrosion, improper loading, poor workmanship and design discrepancies, and as a result concrete structures require retrofitting and strengthening. In recent times, Fiber Reinforced Polymer (FRP) composites have substituted the conventional techniques of retrofitting and strengthening of damaged concrete. Most of the research studies related to concrete strengthening using FRP have been performed on undamaged test specimens. This contribution presents the results of an experimental study in which concrete specimens were damaged by mechanical loading and elevated temperature in laboratory prior to application of Carbon Fiber Reinforced Polymer (CFRP) sheets for strengthening. The test specimens prepared using concrete of target compressive strength of 28 MPa at 28 days were subjected to compressive and splitting tensile testing up to failure and the intact pieces of the failed specimens were collected for the purpose of repair. In order to induce damage as a result of elevated temperature, the concrete cylinders were subjected to $400^{\circ}C$ and $800^{\circ}C$ temperature for two hours duration. Concrete cylinders damaged under compressive and split tensile loads were re-cast using concrete and rich cement-sand mortar, respectively and then strengthened using CFRP wrap. Concrete cylinders damaged due to elevated temperature were also strengthened using CFRP wrap. Re-cast and strengthened concrete cylinders were tested in compression and splitting tension. The obtained results revealed that re-casting of specimens damaged by mechanical loadings using concrete & mortar, and then strengthened by single layer CFRP wrap exhibited strength even higher than their original values. In case of specimens damaged by elevated temperature, the results indicated that concrete strength is significantly dropped and strengthening using CFRP wrap made it possible to not only recover the lost strength but also resulted in concrete strength greater than the original value.

The improvement of the shellfish dredge vessel in Jeonnam province (전남 지역의 패류 형망어선의 개량)

  • PARK, Sang-Jun;JANG, Choong-Sik;AN, Young-Su;JIN, Song-Han;CHO, Youn-Hyoung
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.55 no.2
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    • pp.162-171
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    • 2019
  • This study is aimed to develop an improved shellfish dredge vessel considering the increase of the fishing safety and welfare of fishermen in Jeonnam province. We visited five fishing village societies in Korea, and conducted field surveys and survey questions to investigate the current status. In order to solve the problems presented by the investigation, a general arrangement of the improvement vessel was written and adopted after meeting between the fishermen and research team, and calculated the initial stability in five loading conditions by using the Napa program. As a result of field surveys and survey questions, the existing vessel have buoyant materials under the bow and the warp pass through the wheel-house. In addition, most fishing equipment and nets are concentrated on a narrow stern, making it difficult to work efficiently. According to the survey, fishermen also responded that operation of casting and hauling is very inconvenient. The fishing equipment of the improvement vessel was rearranged, the size of the wheel-house and the crew room was increased, and we secured a basic welfare space. As a result of the initial stability test, the stability criteria of the fishing vessel were satisfied in all loading condition.

Assessment of the accuracy of laser-scanned models and 3-dimensional rendered cone-beam computed tomographic images compared to digital caliper measurements on plaster casts

  • Yousefi, Faezeh;Shokri, Abbas;Zahedi, Foozie;Farhadian, Maryam
    • Imaging Science in Dentistry
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    • v.51 no.4
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    • pp.429-438
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    • 2021
  • Purpose: This study investigated the accuracy of laser-scanned models and 3-dimensional(3D) rendered cone-beam computed tomography (CBCT) compared to the gold standard (plaster casts) for linear measurements on dental arches. Materials and Methods: CBCT scans and plaster models from 30 patients were retrieved. Plaster models were scanned by an Emerald laser scanner (Planmeca, Helsinki, Finland). Sixteen different measurements, encompassing the mesiodistal width of teeth and both arches' length and width, were calculated using various landmarks. Linear measurements were made on laser-scanned models using Autodesk Meshmixer software v. 3.0 (Autodesk, Mill Valley, CA, USA), on 3D-rendered CBCT models using OnDemand 3D v. 1.0 (Cybermed, Seoul, Korea) and on plaster casts by a digital caliper. Descriptive statistics, the paired t-test, and intra- and inter-class correlation coefficients were used to analyze the data. Results: There were statistically significant differences between some measurements on plaster casts and laser-scanned or 3D-rendered CBCT models (P<0.05). Molar mesiodistal width and mandibular anterior arch width deviated significantly different from the gold standard in both methods. The largest mean differences of laser-scanned and 3D-rendered CBCT models compared to the gold standard were 0.12±0.23 mm and 0.42±0.53 mm, respectively. Most of the mean differences were not clinically significant. The intra- and inter-class correlation results were acceptable for all measurements(>0.830) and between observers(>0.801). Conclusion: The 3D-rendered CBCT images and laser-scanned models were useful and accurate alternatives to conventional plaster models. They could be used for clinical purposes in orthodontics and prostheses.

An Examination of the Characteristics and Manufacturing Techniques of Joseon-era Metal Bullets (조선시대 금속제 탄환의 특징과 제작기법 검토)

  • Choi, Bo Bae;Lee, Hye Jin;Kim, Myung Hoon;Jeong, Hyeon Jin
    • Conservation Science in Museum
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    • v.28
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    • pp.65-88
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    • 2022
  • The characteristics and behavior of bullets are important because they are directly related to the firearm performance. However, research related to bullets have been small. In this paper, scientific analysis was conducted to find out the materials and manufacturing process of metal bullets during the Joseon Dynasty, owned by Korea Army Museum, and the types of firearms available were classified and organized according to the bullet diameter. As a result, bullets were classified into iron bullets, lead bullets, and lead-coated iron bullets. Most of the iron bullets and lead bullets were made from casting. Some iron bullets were made from forging. And the lead-coated iron bullet was made by pouring molten lead after putting the iron bullet into the mold. Finally, the bullets could be used for Hand Cannon, Matchlock Musket, Frankish Cannon, Hyeon-ja Cannon, Dae-Wiwon Cannon, Small Cannon, and Hong-Yi Cannon.

Development of Calculation Program for Thermophysical Properties of Synthetic Sand Mold (인공주물사의 열물성치 계산 프로그램 개발)

  • In-Sung Cho;Jeong-Ho Nam;K.D. Saveliyev;V.M. Golod;Hee-Soo Kim
    • Journal of Korea Foundry Society
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    • v.43 no.4
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    • pp.194-200
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    • 2023
  • The heat transfer of the mold in the casting process has been calculated by considering the mold as a uniform isotropic material. Since the mold was not a uniform isotropic material, however, the calculation was performed with approximate values, and in particular, estimated values were used when considering compaction and the amount of added binder. In this study, a calculation algorithm of the thermal properties of the sand mold was developed. An algorithm for calculating the thermal conductivity and specific heat based on a thermal resistance model in the case of mono-dispersed sand grains was also developed and applied to sand molds with various size distributions. The thermal properties of sand were calculated for artificial sand, and relatively close values compared to the experimental values were obtained.

Fabrication of Organic-Inorganic Nanocomposite Blade for Dicing Semiconductor Wafer (반도체 웨이퍼 다이싱용 나노 복합재료 블레이드의 제작)

  • Jang, Kyung-Soon;Kim, Tae-Woo;Min, Kyung-Yeol;Lee, Jeong-Ick;Lee, Kee-Sung
    • Composites Research
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    • v.20 no.5
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    • pp.49-55
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    • 2007
  • Nanocomposite blade for dicing semiconductor wafer is investigated for micro/nano-device and micro/nano-fabrication. While metal blade has been used for dicing of silicon wafer, polymer composite blades are used for machining of quartz wafer in semiconductor and cellular phone industry in these days. Organic-inorganic material selection is important to provide the blade with machinability, electrical conductivity, strength, ductility and wear resistance. Maintaining constant thickness with micro-dimension during shaping is one of the important technologies fer machining micro/nano fabrication. In this study the fabrication of blade by wet processing of mixing conducting nano ceramic powder, abrasive powder phenol resin and polyimide has been investigated using an experimental approach in which the thickness differential as the primary design criterion. The effect of drying conduction and post pressure are investigated. As a result wet processing techniques reveal that reliable results are achievable with improved dimension tolerance.