• 한국자동차공학회논문집
• /
• 제17권3호
• /
• pp.45-53
• /
• 2009

Die casting process of Mg alloys for high temperature applications was studied to produce an engine oil pan. The aim of this paper is to evaluate die casting processes of the Aluminium oil pan and in parallel to apply new Mg alloy for die casting the oil pan. Temperature distributions of the die and flow pattern of the alloys in cavity were simulated to diecast a new Mg alloy by the flow simulation software. Dies have to be modified according to material characteristics because melting temperature and heat capacity are different. We changed the shape and position of runner, gate, vent hole and overflow by the simulation results. After several trial and error, oil pans of AE44 and MRI153M Mg alloys are produced successfully without defect. Sleeve filling ratio, cavity filling time and shot speed of die casting machine are important parameter to minimize the defect for die casting Magnesium alloy.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2005년도 춘계학술대회 논문집
• /
• pp.174-179
• /
• 2005

In the super slow speed die casting process, the casting defects due to melt flow should be controlled in order to obtain sound casting products. The casting defects that are caused by molten metal were cold shut formation, entrapment of air, gas, and inclusion. But the control of casting defects has been based on the experience of the foundry engineers. The calculation of simulation can produce very useful and important results. The calculation data of die casting process condition from the computer simulation by the Z-CAST is made to insure that the liquid metal is injected at the right velocity range and that the filling time is small enough to prevent premature solidification. The parameters of runner shape that affected on the optimized conditions that was calculated with simple equation were investigated. These die casting process control techniques of automobile valve body mid-plate have achieved good agreement with the experimental data of tensile strength, hardness test, and material structure photographies satisfactory results.

• 대한치과기공학회지
• /
• 제7권1호
• /
• pp.5-12
• /
• 1985

This experimental study is perform to study the effect of the direction for the centrifugal force in operating centrifugal casting machine. In order to investigate the effect of direction for centrifugal force action on the casting ability 20 pieces of specimen are produced including one vertical direction and four horizontal directions. Casting shows us that the 15 pieces of specimen among them are included within $\pm$16. The results obtained through the comparison with 5 groups of the casting ability are as follows: 1. In the experiment of the casting, statistically significant difference are found between the vertical direction and the group of horizontal direction, namely, the direction of 3, 6, 9 and 12 o'clock, and also statistically there are significant differences between the direction of 9 o'clock and of 6 o'clock, and between the direction of 9 o'clock and of 12 o'clock which lie between the groups of horizontal directions. 2. The degree of casting ability is showing us on an average, 23.80 in the vertical direction. And also in the group of horizontal direction it prove in turn 15.60 in the direction of 9 o'clock, 14.47 of 3 o'clock, 13.30 of 12 o'clock, and 12.80 of 6 o'clock.

• 대한치과의사협회지
• /
• 제14권1호
• /
• pp.1-3
• /
• 1976

• 한국주조공학회지
• /
• 제24권6호
• /
• pp.307-313
• /
• 2004

• 한국산학기술학회논문지
• /
• 제16권4호
• /
• pp.2364-2369
• /
• 2015

본 논문에서는 고정밀 로터용 원심주조기 방식을 연구 및 개발함으로써 관련 업종의 생산성 향상을 위하여 로터의 충진율 해석을 통해 RPM에 따른 로터의 충진율을 비교해 최적의 RPM을 제시하였다. 회전속도가 600 rpm일 때 충진율 99.47%를 보여줌으로써 실제 작업현장에서의 결과와 비슷하므로 이를 토대로 추가적으로 수행하여 그 결과를 이용한다면 보다 정확한 공정설계를 할 수 있을 것으로 사료된다. 또한 소형 레이들의 전도율해석을 통하여 고품질의 주조제품이 생산될 수 있도록 적합한 소형 레이들의 온도를 분석하였다. 니크롬선을 이용한 가열장치가 없는 경우는 $427^{\circ}C$까지 급격히 떨어진 상태로 알루미늄용액이 급격히 굳어지기 시작했다. 그러나 니크롬선의 가열장치가 있는 경우에는 알루미늄 용액의 용융온도인 $660^{\circ}C$이상을 유지한 상태에서 작업을 할 수 있었으며 온도변화가 거의 없음을 알 수 있었다.

• 한국콘텐츠학회논문지
• /
• 제21권3호
• /
• pp.602-608
• /
• 2021

임상에서 사용되는 Co-Cr 합금과 도재 간의 접착 강도를 비교하기 위해 대조군으로 전통적인 주조(Casting) 방법, 실험군으로 Milling(Milling group), SLM(3d printing group) 시편을 제작하여 금속과 도재(ceramic) 간의 접착 강도를 비교 하였다. 합금과 도재간의 접착강도를 측정하기 위해 universal testing machine를 이용하여 3점 굴곡 시험을 시행하고, 결합강도 측정 후 금속-도재간의 계면을 관찰하였다. 금속-도재(ceramic) 간의 실험 결과 casting group 53.59 MPa, milling group 45.90 MPa, 3d printing group 58.34 MPa의 결과값을 보였고, 통계적으로 유의성은 없었다. 파절양상은 두 집단 시편의 대부분이 복합 파절양상(mixed failure)을 보였다. 본 연구는 3D 프린팅로 제작된 합금으로 합금-도재의 결합 강도값을 측정하였을 때 임상적으로 적용 가능한 수치를 보여 주었다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2003년도 추계학술대회논문집
• /
• pp.261-264
• /
• 2003

Semi-solid processing is now becoming of great interest for the production of various parts by pressure die casting. Many advantages are associated with this forming process at the condition that the forming operation is performed under appropriate conditions. The thixoforming process, which needs a suspension of a globular, non-dendritic solid phase in the liquid phase, is characterized by three major steps. The first step is casting of billets with a microstructure suited for thixoforming. The second step is reheating of slugs cut from these billets. The third step is injection of the semi-solid slugs into a die. In this paper, the horizontal reheating machine to obtain the optimal conditions suitable for semiu-solid die casting process was used and applied to extrusion material. It is estimated the possibility of application on semi-solid die casting with extrusion material through various results.

• 소성∙가공
• /
• 제13권4호
• /
• pp.319-325
• /
• 2004

Continuous casting machine has been experienced a rapid development to increase productivity with high casting speed and to meet consumer's strict demands for high quality. However, because most of defects and cracks are initially formed in mold and grown into surface cracks during the post process, more specific and clear investigations upon heat transfer mechanism between mold and solidified shell are necessarily needed. In this study heat transfer coefficients which shows the characteristic of heat transfer mechanism are calculated with temperatures measured in bloom mold using optimal algorithm, and thermal analysis are investigated using the calculated heat transfer coefficients. Finally uniformity of solidified shell is investigated for high carbon steel, 0.187%C from thermal analysis.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1997년도 춘계학술대회 논문집
• /
• pp.766-771
• /
• 1997

In this strip casting,size of the roll separating force is a index representing the solidifying status of the melt. Rolling forces at the start of the casting process can change abruptly due to the overcooling of the leader strip. This inconsistensy leads to machine damage or deficient solidification which results in the failure of the casting. In this study, a mathematical model is derived for the hydraulic servo pressure control system for the twin roll strip caster and its parameters are estimated by the RLS algorithm. Based on the identified model, an one-step ahead predictive control method is applied in order to minimize the transient fluctuation of the rolling force. Its simulation results are compared with those of the conventional PI controllers.