• 한국주조공학회지
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• 제7권1호
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• pp.28-37
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• 1987

The progression of the solidification wave front in V-section and finned casting was studied by use of the pour-out test, employed with high. Purity aluminum. The results obtained were as follows; a) The shape of solidification wave front at the inside and outside corners did not change according to solidification time, but it changes according to the corner angles at a given molding and melting condition. b) The cooling fin effect could be repserented as functions of solidification time and fin sise, and this result could be applied to enhance the accuracy of the section modulus method in the design of T and V section.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.841-845
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• 1996

Reverse engineering enables a fast creation of CAD model from an existing part without any technical drawing or digital data. This method of data acquisition is necessary in several industrial applications when the modification of an existing product design has to be performed and verified afterwards. In this paper, the surface of an existing ship propeller was measured by a tactile measuring system and the acquired point data of the surface were used for modeling of a solid model in CAD system. By using LOM and casting processes, an aluminum propeller for functional test was manufactured and then its accuracy was measured by a laser scanner and compared with the origin릴 CAD data. As the results show, the use of LOM as a rapid prototyping process and casting as a secondary process delivers a functional prototype propeller which can be used for test purposes.

• 대한기계학회논문집B
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• 제26권5호
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• pp.648-657
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• 2002

This paper presents a numerical analysis on the solidification characteristics in twin-roll strip casting. Unstructured fixed-grid system was employed to deal with phase change. Melting of pure gallium was analyzed to confirm the validity of present program in both structured and unstructured grid systems. An algorithm for simultaneous calculation of the temperature in the roll and the molten metal pool was developed. The flow field in the pool and heat transfer features between pool and roll were shown. The effect of process parameters was also studied. Since the geometry of the molten metal Pool significantly deforms along the casting direction, unstructured grid system is more efficient. The unstructured grid system gives almost the same accuracy, even though the number of grids is only 60% of the structure done.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.435-436
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• 2009

In the effort on cost reduction in marine equipment company, the medium sized impeller blade ($500mm{\times}200mm{\times}20mm$) of an axial flow pan was manufactured by the high pressure die casting, with which was replaced the gravity die casting. High pressure die casting is a practical alternative because of some advantages such as excellent accuracy and smooth cast surface as well as cost reduction if a certain amount of porosity in the parts can be minimized. In order to reduce the porosity in the center of the neck which is thickest region of the impeller blade, the several gate designs were proposed in this work. The flow simulations for each gate design were performed and then the optimal design was determined by considering the air pressure distribution in neck section. Finally, the size of porosity in the neck of the die cast impeller blade for optimal design was less than 1mm, which satisfied the requirement.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.786-789
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• 2005

The proper parameters in a twin roll strip casting are important to obtain the stabilization of the Mg sheet. What is examined in this paper is the quantitative relationships of the important control parameters such as the roll speed, height of pool region, outlet size of nozzle, solidification profile and the final point of solidification in a twin roll strip casting Unsteady conservation equations were used for transport phenomena in the pool region of a twin roll strip casting in order to predict a velocity, temperature distributions of fields and a solidification process of molten magnesium. The energy equation of cooling roll Is solved simultaneously with the conservation equations of molten magnesium In order to consider the heat transfer through the cooling roil. The finite difference method (2-D) and the finite element method (2-D) are used in the analysis of pool region and cooling roil to reduce computing time and to improve the accuracy of calculation respectively.

• 한국콘텐츠학회논문지
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• 제19권9호
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• pp.666-673
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• 2019

몰입 가상현실 환경에서 사용자들은 다양한 가상객체들을 선택하여 목표로 하는 일을 수행할 수 있다. 사용자가 원하는 가상객체를 선택하기 위해서는 일반적으로 사용자의 시야에서 가상의 선분을 발사하여 그 선분과 객체가 일치되었을 때 객체를 선택하게 하는 Ray-Casting이나 여러 객체들을 동시에 선택해서 원하는 객체를 선택하는 Cone-Casting 기반의 객체선택 방법들이 널리 사용된다. 하지만 CAD에서 사용되는 가상객체들은 그 자체적으로 세부적인 작은 객체들로 구성되고 결합이 되어 있어서 사용자의 시야에서 원하는 객체를 기존 방법들로 선택하는 경우 사용자가 원하는 객체가 아니라 다른 객체가 선택되는 모호성 문제가 발생하여 원하는 객체를 선택하는데 문제가 발생하며, 그룹으로 객체를 선택하더라도 원하는 객체를 선택하기 위해서 결국 가상객체들의 위치 및 구조 등을 변경해야 하는 추가 작업을 해야 하는 문제가 발생한다. 본 논문에서는 가상객체가 여러 작은 세부적인 가상객체들로 구성이 되어 있더라도 이들이 가지고 있는 공간적인 연관 관계를 계산하고 이 연관 관계에 따라서 세부적인 가상객체들을 펼치거나 줄여서 사용자가 선택을 원하는 객체를 빠르고 정확하게 선택하는 방법을 제공한다. 본 논문에서는 본 논문에서 제안한 Adaptive-Casting 선택 방법과 기존의 Ray-Casting 과 Cone-Casting 방법들과 성능비교 실험을 하였다. 실험 결과 본 논문에서 제안한 방법이 사용자가 원하는 객체를 선택할 때 걸리는 속도가 가장 빠르면서 정확하다는 결과를 보여주었다.

• ETRI Journal
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• 제42권4호
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• pp.608-618
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• 2020

We present a novel GPU-based ray-casting algorithm for volume rendering of unstructured grid data. Our volume rendering system uses a ray-casting method that guarantees accurate rendering results. We also employ the per-pixel intersection list concept in the Bunyk algorithm to guarantee an accurate result for non-convex meshes. For efficient memory access for the lists on the GPU, we represent the intersection lists for all faces as an array with our novel construction algorithm. With the intersection lists, we perform ray-casting on a GPU, and a GPU thread handles each ray. To increase ray-coherency in a thread block and improve memory access efficiency, we extend a prior image-tile-based work distribution method to fit modern GPU architectures. We also show that a prior approach using a per-thread local buffer to reduce redundant computation is not appropriate for modern GPU architectures. Instead, we take an on-demand calculation strategy that achieves better performance even though it allows duplicate computations. We applied our method to three unstructured grid datasets with different characteristics. With a GPU, our method achieved up to 36.5 times higher performance for the ray-casting process and 19.7 times higher performance for the whole volume rendering process compared with the Bunyk algorithm using a CPU core. Also, our approach showed up to 8.2 times higher performance than a GPU-based cell projection method while generating more accurate rendering results. These results demonstrate the efficiency and accuracy of our method.

• 대한기계학회논문집A
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• 제24권1호
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• pp.1-6
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• 2000

As dies and molds have become more and more complicated in the recent years, the demand for lower cost and shorter production time is also growing stronger. Rapid prototyping and Tooling technologies are expected to be used for more rapid and lower cost tool fabrication. However the rapid tooling methods have not yet reached the level of application to the manufacturing of metallic dies and molds which require high dimensional accuracy. As the rapid tooling technology, there are the slurry casting, the powder casting, the direct laser sintering, and so on. Generally, in the slurry casting, the alumina powder and the water soluble phenol were mainly used. However, the mechanical properties of the phenol were not good enough to apply to molds directly. In this study, pure epoxy and two types of aluminium powder reinforced resin are applied to the slurry casting. The mechanical and thermal properties are better than phenol because the epoxy is the thermosetting resin. And mechanical characteristics such as shrinkage rate, hardness, surface roughness are measured for the sake of comparison. Metal powder reinforced resin molds are better than the resin tool form the viewpoint of shrinkage rate and hardness. Finally, it has been shown that the application possibility of this process is high, because the manufacturing time and cost savings are significant.

• 한국주조공학회지
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• 제37권3호
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• pp.71-77
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• 2017

Casting defects produced during the casting process seriously affect the mechanical properties of the resulting products, reduce the performance capabilities of the product, and also result in economic losses. Therefore, this paper mainly investigates the causes of defects and methods by which to reduce these defects stemming from molten metal flows in a runner system of the type widely used in the sand mold casting process. The flow characteristics of a molten alloy are difficult to observe during the actual casting process. For this reason, a water model was used to observe the flow in the casting process, and the flow in each case was recorded using high-speed cameras as part of the experimental process of this study. Several repetitive experiments were performed to improve the accuracy of the experimental results. The traditional casting system was modified according to the design rules proposed by Campbell, and the system was termed flow-adaptive gating system with a water model. Comparing the flow characteristics of traditional and adaptive gating systems with a water model shows that the bubbles in the water in the latter case are reduced more significantly than in the former case. A ceramic filter system was adapted to the flow-adaptive gating system to minimize the instability of the flow during filling, which occurs as the fluid velocity in the runner increases. In additional, the flow behavior with and without the filter system were compared. The water model system in this work was shown to be able to verify that the adaptation of the filter system brings improvements by stabilizing the flow and reducing the amount of bubbles in the runner system. Moreover, using the flow-adaptive runner system with the filter system leads to considerably stable flows in the runner system.

• 한국주조공학회지
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• 제43권6호
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• pp.302-309
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• 2023

일반적으로 주조품은 복잡한 형상을 가지고 있고, 한 제품 내에서 두께의 차이가 현저하게 나는 경우가 있어 시뮬레이션을 위한 격자를 생성할 때 어려움이 있다. 주조 유동은 이상유동으로 수치해석을 할 때 공기와 용탕의 경계면을 추적해야하며 밀도차에 의한 압력장 계산에 많은 시간이 소요된다. 이와 같은 이유로 주조유동해석에는 직교격자가 주로 이용되어왔다. 그러나 직교격자는 형상을 제대로 표현하지 못한다. 곡면에서 나타나는 계단형상 격자로 인해 모멘텀 손실이 발생하고 이로 인해 용탕의 흐름이 달라질 수 있으며 결과적으로 잘못된 주조 방안 설계를 할 수 있다. 이를 피하기 위하여 직교격자계에서 형상을 좀 더 정확하게 표현하기 위하여 많은 수의 격자를 생성하여 해석을 한다. 또는 직교격자계에서 발생하는 문제를 수치적으로 보완하는 Cut Cell 방법을 적용하여 해석하는 방법이 있다. 본 연구에서는 직교격자계에서 주조유동해석을 할 때 격자수에 따른 해석결과와 Cut Cell 방법을 적용한 해석 결과를 비교하였다. 또한 주조공정별로 실제제품을 주조유동해석을 하고 공정별로 Cut Cell 방법을 적용한 결과를 고찰하였다.