• Title/Summary/Keyword: Cast nodular iron

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Effects of Ni and Si on the Matrix Structure and Graphite Formation in Fe-12Mn-3.5C Alloy (Fe-12Mn-3.5C 계주철(系鑄鐵)에서 기지조직(基地組織)과 흑연석출(黑鉛析出)에 미치는 Ni 및 Si 의 영향)

  • Ra, Hyong-Yong;Son, Won-Tak
    • Journal of Korea Foundry Society
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    • v.3 no.3
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    • pp.174-180
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    • 1983
  • The matrix changes and graphite formation in high manganese cast iron (Fe-12Mn-3.5C) are studied with increasing nickel and silicon content. Also, the decomposition of carbides and graphite precipitation are studied by adequate heat treatment.The results obtained in this work are as follows. 1. In high manganese cast iron, fine flakes graphite appeared by adding 5 wt% nickel and A-type flakes graphite can be obtained by adding 7 wt% nickel. 2. Nodular graphite are obtained by graphite spheroidizing treatment with same melt. 3. In high manganese cast iron containing 7 wt% nickel, full austenitic matrix with nodular graphite can be achieved by water quenching after 10 hours' solution heat treatment at $1050^{\circ}C$ in case of containing 2.0 wt% silicon, and 6 hours' at the same temperature in case of containing 2.5 wt% silicon.

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The Effect of Austempering Treatment on Microstructure and Mechanical Properties of NICI and DCI for Rolls Used in Hot Rolling Mill (오스템퍼링 처리가 열간압연롤용 NICI재 및 DCI재의 미세조직 및 기계적 성질에 미치는 영향)

  • Kim, Jae-Jin;Oh, Seok-Jung;Yoo, Kook-Jong;Andy, Tirta;Baek, Eung-Ryul
    • Journal of Korea Foundry Society
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    • v.29 no.6
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    • pp.251-256
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    • 2009
  • The effect of austempering treatment on mechanical properties of nodular indefinite chilled iron(NICI) and ductile cast iron(DCI) was investigated. In microstructural observation, matrix phase(pearlite and ferrite) was changed to ausferrite after austempering treatment both DCI and NICI. In case of NICI, decomposition of cementite($Fe_3C$) during austempering treatment was induced. After austempering treatment, mechanical properties such as hardness, tensile strength and impact toughness was improved in NICI and DCI. The wear resistance is slightly decreased because of decomposition of cementite during austempering treatment in NICI but impact toughness and strength is dramatically increased.

Effects on Copper Addition on the Microstructure of Compacted Vermicular Graphite Cast Iron (C/V 흑연주철의 미세조직에 미치는 Cu 첨가의 영향)

  • Park, Heung-Il;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.6 no.4
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    • pp.277-283
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    • 1986
  • The effects of copper as an alloying element on the microstructure of Compacted Vermicular graphite cast iron which was treated with Mg-REM spheroidizer have been studied. With the increase of copper content up to 2.0wt.%, the following results were obtained; First, the ratio of residual magnesium content in the as-cast iron has been found to be increased, possibly due to the decrease of sulfur content in the melt. Thus, the morphology of graphite in the as-cast iron has been found to be more nodular type. Second, the proportion of pearlite in the matrix has been found to he increased, however the matrix being with free carbide precipitates in the copper range of 1.2wt.% to 2.0wt.%. Third, the tensile strength of the as-cast iron in the temperature up to $400^{\circ}C$ was increased.

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The Solidification Microstructure of X%C-5%Cr-5%V-5%Mo-5%W-5%Co Multi-Component White Cast Iron (X%C-5%Cr-5%V -5%Mo-5%W-5%Co 다합금계백주철의 응고조직에 관한 연구)

  • Yu, Sung-Kon;Yasuhiro Matsubara
    • Korean Journal of Materials Research
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    • v.11 no.6
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    • pp.472-476
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    • 2001
  • Type and three-dimensional morphology of carbides precipitated in the X(X= 1.70, 1.92, 2.21, 2.50, 2.86)%C-5%Cr-5%V-5%Mo-5%W-5%Co multi-component white cast iron were investigated using an optical microscope and SEM. The types of carbides precipitated were MC, M$_2$C and M$_{7}$C$_{3}$. Morphology of the MC carbide took three forms, that it petal-like, nodular and coral-like. MC carbide seemed to change its morphology from petal-like through nodular, and finally to coral-like with an increase in carbon content. M7C carbide was classified into lamellar and plate-like type. The lamellar M$_2$C arbide precipitated in the iron with low molybdenum and tungsten contents, and higher contents of both elements in the iron were needed to form the plate-like M$_2$C carbide. The morphology of M$_{7}$C$_{3}$ was rod-like similar to that observed in high chromium white cast iron. However, cobalt does not affect the type and morphology of precipitated carbides.des.

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Effects of Carbide and Matrix Structures on Abrasion Wear Resistance of Multi-Component White Cast Iron (다합금계 백주철의 탄화물 및 기지조직이 내마모성에 미치는 영향)

  • Ryu, Seong-Geun
    • Korean Journal of Materials Research
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    • v.7 no.4
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    • pp.310-316
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    • 1997
  • The effects of carbide and matrix structures on the abrasion wear resistance of multi-component white cast irons with 3.0 mass%C have been studied in this paper. Four different heats were poured in order to obtain the specimens with different combinations of the carbide structures: a basic iron(3.0 mass%C-5.0 mass%Cr-5.0 mass%V-5.0 mass% Mo-12.5mass%W)for M$_{6}$C and M$_{7}$C$_{3}$ carbides, and a Cr free iron(3.0 mass%C-5.0 mass%V-2.5mass%Mo-12.5 mass%W) for MC and M6C carbides. A conventional high Cr free free iron(3.0 mass%C-5.0 mass%V-2.5 mass%Mo-12.5 mass%W) for MC and M6C carbides. A conventional high Cr white cast iron was also poured to compare its wear resistance with those of the multi-component white cast irons. In the as-cast condition, the range of abrasive wear rate(Rw=mg/min) was from 4.15 to 5.98 . The lowest Rw, which means the highest wear resistance, was obtained in the basic iron with nodular MC, lamellar M$_{2}$C and cellular M$_{7}$C$_{3}$ carbides. On the other hand, the Rw of the high Cr white cast iron ranked between the basic iron and the Mo and W free iron. In each alloy, the Rw of air hardened or tempered specimen was lower than that of the as-cast one because of the change of matrix structures by the heat treatments. The Rw of the hear treated speci-mens increased in the order Mo and W free iron, basic iron, Cr free iron, high Cr iron, and V free iron.n.n.n.

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Radiation effect on the corrosion of disposal canister materials

  • Minsoo Lee;Junhyuk Jang;Jin Seop Kim
    • Nuclear Engineering and Technology
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    • v.56 no.3
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    • pp.941-948
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    • 2024
  • The effects of radiation on the corrosion of canister materials were investigated for the reliable disposal of high-level radioactive waste. The test specimens were gamma-irradiated at a very low dose rate of approximately 0.1 Gy/h for six and twelve months. The copper and cast iron species were less corroded when irradiated. It is hypothesized that gamma rays suppress the formation of lower-enthalpy species like metal oxides and activate reductive reactions. In contrast, it was difficult to evaluate the effect of radiation on the corrosion of titanium and stainless steel.

The effects of Se, $CaCO_3$ and CaO addition on the 1st stage graphitization of malleable cast iron (흑심가단주철의 제 1 단 흑연화에 미치는 Se, $CaCO_3$ 및 CaO첨가의 영향)

  • Lee, Ho-Jong;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.6 no.4
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    • pp.269-276
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    • 1986
  • The effects of Se, $CaCO_3$ and CaO addition on the first stage graphization of malleable iron were evaluated. The results obtained in this work were as follows. 1. Many gas bubbles were found in the white cast iron under Se, $CaCO_3$ addition. 2. Nodular graphite were formed by annealing of the white cast iron with remained gas bubbles. 3. When specimens were annealed, bubbles provided the nucleation sites that were needed in graphite precipitation, so the nucleation rate of graphite was increased. 4. The remained gas bubbles and defects were more effective for the graphitization than metallic compounds.

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Study on the Spheroidizing Mechanism of Graphite in Cast iron (part 1) (鑄鐵에 있어서의 黑鉛球狀化機構에 關한 硏究 (1))

  • Hyung Sup Choi;Ji Yung Chang
    • Journal of the Korean Chemical Society
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    • v.7 no.1
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    • pp.51-57
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    • 1963
  • It is well known that the graphite flakes become spherulite, when a suitable amount of nodulizing element, such as cerium or magnesium, is added to the cast iron. The change of graphite from flake to nodular shape improves not only the tensile strength but the ductility as well. However, the mechanism of spheroidization of graphite in cast iron has not yet been clearly understood, and various theories proposed by a number of investigators were such that it may be due to the special nucleation effect, prevention of flake formation by the adsorption of magnesium vapour on the graphite surface or file surface free energy difference between plain graphite and magnesium-adsorbed graphite. Regardless of the speculations of spheroidizing mechanism of the graphite in the cast iron, the final phenomenon comes to the conclusion that it may be due to the lack of wettability between graphite and iron matrix. In order to collaborate this fact through an experimental method, the authors have constructed a vacuum arc furnace for the wettability measurement as its first step. Our study and experiments were then directed to the comparison of the wettability between iron and graphite on the two cases (namely, the one where magnesium was preliminarily coated on the graphite surface and the other not coated), by means of contact angle measurements. The result was such that a significant difference of the contact angles has been shown between the above two cases. indicating the spheroidization of graphite which might have resulted from the lack of wettability between magnesium-adsorbed graphite and iron matrix.

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Structural safety evaluation of decrepit gray cast iron water valves for the control of water supply (노후 회주철 수도용 제수밸브의 구조적 안전성 평가)

  • Lee, Ho-Min;Choi, Tae-Ho;Park, Jeong-Joo;Bae, Cheol-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.36 no.5
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    • pp.261-273
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    • 2022
  • In this study, we collect water control valves that have had accidents due to existing cracks, etc. are collected, and propose investigation items for strengthening the valve structural safety evaluation through a series of analyzes from valve specifications to physicochemical properties are proposed. The results of this study are as follows. First, there was a large variation in the thickness of the body or flange of the valves to be investigated, which is considered to be very important factor, because it may affect the safety of the valve body against internal pressure and the flange connected with the bolt nut. Second, 60% of the valves under investigation had many voids in the valve body and flange, etc. and the decrease in thickness due to corrosion was relatively large on the inner surface in contact with water rather than the outer surface. It is judged that the investigation of depth included voids is very important factor. Third, all valves to be investigated are made of gray cast iron foam, and therefore it is judged that there is no major problem in chemical composition. It is judged that the chemical composition should be investigated. Fourth, as a physical investigation item, the analysis of metal morphology structure seems to be a very important factor for nodular cast iron from rather than a gray cast iron foam water valve with a flake structure. As it was found to be 46.7~68.8% of the standard recommended by KS, it could have a direct effect on damage such as cracks, and therefore it is judged that the evaluation of tensile strength is very important in evaluating the safety of the valve.