• Title/Summary/Keyword: Cast basalt

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Preparation of Glass-Ceramic by Recycling of Various Slags and Its Properties (다종슬래그를 재활용한 Glass-Ceramic의 제조 및 물성)

  • Lee, Duk-Hee;Shin, Dongyoon;Yoon, Mijung;Park, Hyun Seo;Yoon, Jin-Ho
    • Korean Journal of Materials Research
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    • v.26 no.5
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    • pp.266-270
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    • 2016
  • Glass-ceramics were developed many years ago and have been applied in many fields such as electronics, chemistry, optics, etc. Much is already known about glass-ceramic technology, but many challenges in glass-ceramic research are still unresolved. Recently, large amounts of slag have steadily increased in the steel industry as by-products. To promote recycling of industrial waste, including steel industry slags, many studies have been performed on the fabrication of basalt-based high-strength glass-ceramics. In this study, we have fabricated such ceramics using various slags to replace high performance cast-basalt, which is currently imported. Glass-ceramic material was prepared in similar chemical compositions with commercial cast-basalt through a pyro process using slags and power plant by-product (Fe-Ni slag, converter slag, dephosphorization slag, Fly ash). The properties of the glass-ceramic material were characterized using DTA, XRD, and FE-SEM; measurements of compressive strength, Vicker's hardness, and abrasion were carefully performed. It is found that the prepared glass-ceramic material showed better performance than that of commercial cast-basalt.

A Study on the Mechanical Behaviour of Steel-basalt Composite Pipe (철강-현무암 복합재료 파이프의 역학적 거동에 관한 연구)

  • Kim, Jong-Do;Wang, Jee-Seok;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.401-409
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    • 2007
  • Because of the various excellent characteristics of cast basalt materials. such as, anti-corrosion, anti-wearing, good hardness. high chemical stability, of which steel may not possess, the steel-basalt composite pipes are used in severe environments for compensating the defects of steel. However. without sufficient mechanical investigation prior to application. the basalt liners in steel-basalt composite pipes may be cracked and broken or the basalt liners are omitted from steel pipes in applications. In these cases, the merits of basalt materials may disappear and the basalt liners may not play their good roles as expected. Therefore, it is required that mechanical behavior of steel-basalt composite pipes and surrounding environments be fully examined before installation. The limit of bending moment with which steel-basalt composite pipe may safely endure is calculated and the limit curvature of the composite pipe in the safe range is presented in this paper. The temperature distributions and the thermal stresses are also computed and the limit difference of temperatures between inner and outer side of composite pipe is given together.

A Study on the Protecting Wall for Transferring Pipe of Waste Using Cast Basalt Tube (용융주조 현무암 튜브를 이용한 생활폐기물 이송관로의 보호벽에 관한 연구)

  • Wang, Jee-Seok;Kim, Jong-Do;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.6
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    • pp.816-824
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    • 2010
  • The forces applying to an object in the transferring pipe of waste are analyzed and the equation of motion is established in this paper. It is shown that the equation of motion becomes the 1st order non-linear differential equation. Using its general solution, the velocity of the object in the transferring pipe of waste can be expressed in the explicit form. Noting that the velocity of object is impact velocity to the elbow or curved part of the transferring pipe of waste, the kinetic energy of the object can be calculated and the necessary impact strength of inner wall is obtained. The velocity of object is also calculated and presented in the graphic forms with the condition of air velocity 30m/sec. The impact test of cast basalt tube is carried out by the free fall of a weight and the test results show that the impact strength of the cast basalt tube is sufficient to apply to protecting inner wall of the transferring pipe of waste.

Effect of hybrid fibers on tension stiffening of reinforced geopolymer concrete

  • Ganesan, N.;Sahana, R.;Indira, P.V.
    • Advances in concrete construction
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    • v.5 no.1
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    • pp.75-86
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    • 2017
  • An experimental work was carried out to study the effect of hybrid fiber on the tension stiffening and cracking characteristics of geopolymer concrete (GPC). A total of 24 concentrically reinforced concrete specimens were cast and tested under uniaxial tension. The grade of concrete considered was M40. The variables mainly consist of the volume fraction of crimped steel fibers (0.5 and 1.0%) and basalt fibers (0.1, 0.2 and 0.3%). The load deformation response was recorded using LVDT's. At all the stages of loading after the first cracking, crack width and crack spacing were measured. The addition of fibers in hybrid form significantly improved the tension stiffening effect. In this study, the combination of 0.5% steel fiber and 0.2% basalt fiber gave a better comparison than the other combinations.

Modulus of elasticity of concretes produced with basaltic aggregate

  • Maia, Lino;Aslani, Farhad
    • Computers and Concrete
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    • v.17 no.1
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    • pp.129-140
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    • 2016
  • Basalt is a type of volcanic rocks, grey to black in colour, contains less than 20% quartz, 10% feldspathoid, and at least 65% of the feldspar of its volume. Basalt is considered an igneous rock with fine grains due to the rapid cooling of lava. Basaltic rocks have been widely used as aggregate for various purposes. The study presented in this paper was carried out on basalts that are widespread in the Madeira Island of Portugal and that comprise the major source of local crushed rock aggregates. This paper discusses an experimental programme that was carried out to study the effects of basaltic aggregate on the compressive strength and modulus of elasticity of concrete. For this purpose, cylinder specimens with $150{\times}300mm$ dimensions and prism specimens with $150{\times}150{\times}375mm$ dimensions were cast. The experimental programme was carried out with several concrete compositions belonging to strength classes C20/25, C25/30, C30/37, C40/50 and C60/75. The Eurocode 2 indicates the modulus of elasticity should be 20% higher when the aggregates are of basaltic origin, however results showed significant differences and a correction is proposed.

Infilled steel tubes as reinforcement in lightweight concrete columns: An experimental investigation and image processing analysis

  • N.Divyah;R.Prakash;S.Srividhya
    • Computers and Concrete
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    • v.33 no.1
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    • pp.41-53
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    • 2024
  • Under constant and cyclic axial compression, square composite short columns reinforced with Self Compacting Concrete (SCC) added with scrap rubber infilled inside steel tubes and with different types of concrete were cast and tested. The test is carried out to find the effectiveness of utilizing an aggregate manufactured from industrial waste and to address the problems associated with the need for alternative reinforcements along with waste management. The main testing parameters are the type of concrete, the effect of fiber inclusion, and the significance of rubber-infilled steel tubes. The failure modes of the columns and axial load-displacement curves of the steel tube-reinforced columns were all thoroughly investigated. According to the test results, all specimens failed due to compression failure with a longitudinal crack along the loading axis. The fiber-reinforced column specimens demonstrated improved ductility and energy absorption. In comparison to the normal-weight concrete columns, the lightweight concrete columns significantly improved the axial load-carrying capacity. The addition of basalt fiber to the columns significantly increased the yield stress and ultimate stress to 9.21%. The corresponding displacement at yield load and ultimate load was reduced to 10.36% and 28.79%, respectively. The precision of volumetric information regarding the obtained crack quantification, aggregates, and the fiber in concrete is studied in detail through image processing using MATLAB environment.