• Journal of Korea Foundry Society
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• v.13 no.1
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• pp.62-70
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• 1993

This study presents the effect of applied pressure on the preform deformation during squeeze casting of $Al_2O_3$ short fiber reinforced aluminum alloy (AC8A) metal matrix composites. A preliminary model based on the general beam theory is suggested for the prediction of the preform deformation. Two different commercially available $Al_2O_3$ short fiber (Saffil, Kaowool) were used to study the influence of the fibers on the microstructure and mechanical properties of the squeeze cast $Al/Al_2O_3$ composites. The composites were fabricated with the applied pressure of 75 MPa which was found to be the optimum condition for the squeeze casting of the composites in this study. For the amorphous Kaowool fiber, hard crystalline Mullite phase was formed with heat treatment. Both of amorphous and the crystallized Kaowool fibers were used to fabricate $Al/Al_2O_3$ composites. Microhardness of crystallized Kaowool fiber revealed higher than that of the amorphous Kaowool fiber in the squeeze cast composites. It was also found that the wear resistance of Kaowool fiber reinforced composites increased with the amount of Mullite.

• The Journal of Korean Academy of Prosthodontics
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• v.28 no.2
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• pp.53-76
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• 1990

The purpose of this study was to evaluate the tensile bond strength of adhesive resins to successively recast Rexillium III and Degudent-U. Recasting was done 4times successively. Specimen $A_1$, were cast by new metal, and $A_2$ by surpus of $A_1$, $A_3$ by surplus of, $A_2$ $A_4$ by surplus of $A_3$, $A_5$ by surplus of $A_4$ plus 50% new metal. The types of surface treatment for resinbonded restoration in this experiment were electrolytic etching by OXY-ETCH(Oxy dental products, Inc., Hillside, New Jersey, U.S,A.), aluminum oxide blasting, anodic oxidation by EZ-OXISOR( Towagiken Co., Kyoto, Japan), electrotinplating by Kura Ace(Kuralay Co., Kyoto, Japan). Three kinds of cementing resin used in this study were Comspan(K.P. Cauil Co, Milford Delaware, U.S.A.), Super Bond C&B(Sun-Medical Co. Ltd., Kyoto,Japan), Panavia EX(Kuralay Co., Ltd., Osaka, Japan). Tensile bond strength was measured by Instron Universal testing machineModel 1125) and all the specimen were observed with SEM(JEOL, JSM-T2000) and mode of bond failure were recorded. The obtained results were as follows : 1. In electrolytic etched group, tensile bond strength was decreassed when recast alloy was used, and tensile bond strength of Compan and panavia EX were not significantly different(P>0.05). 2. In remaining group treated by aluminum oxide blasting, EZ-OXIOR, Kura Ace, tensile bond strength were not changed when recast alloy were used, and tensile bond strength of SuperBond(C&B and Panavia EX were not significantly different(P>0.05). 3. IN SEM evaluation, electrolytic etched group and electrotinplated group exhibited different image when recast alloy was used, and remaining groups treated by aluminum oxide blasting, EZ-OXISOR exhibited the same. 4. IN observation of bond failure, electrolytic etched group exhibited adhesive failure and remaing groups treated by aluminium oxid blasting, EZ-OXISOR, Kura Ace exhibited adhesive and cohesive failure.

• Tribology and Lubricants
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• v.25 no.6
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• pp.387-398
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• 2009

The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.

• Journal of the Korean Society for Heat Treatment
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• v.17 no.1
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• pp.10-16
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• 2004

The aim of this study is to investigate the process conditions on the microstructual changes and mechanical properties of large 7175 aluminum ring roll forgings. The billets range from 370 mm to 720 mm in diameter were homogenized and ring roll forged after direct chill casting. The tensile properties of ring roll forged specimen manufactured with ${\Phi}370mm$ billets were superior to those of ${\Phi}720mm$ billets under $T_6$ condition. Also, these properties showed better than those of military specification under $T_{74}$ treatment. The impact value of ring roll forged specimen under $T_{74}$ treatment increased up to 20% than that of $T_6$ condition. The fracture toughness of ring roll forged specimen manufactured with ${\Phi}370mm$ cast billet showed nearly same level of ${\Phi}720mm$ billet which was processed using MF or Cog free forging followed by ring roll forging.

• Journal of Korea Foundry Society
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• v.26 no.1
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• pp.40-45
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• 2006

Most of the work reported concerned the semi-solid processing of low melting point alloys, and in particular light alloys of aluminum and magnesium. The purpose of this paper is to develop a semi-solid microstructure of Cu alloys using electromagnetic stirring applicable for squirrel cage rotor of induction motor. The size of primary solid particle and the degree of sphericity as a function of the variation in cooling rate, stirring speed, and holding time were observed. By applying electromagnetic stirring, primary solid particles became finer and rounder relative to as-cast sample. As the input frequency increased from 30 to 40 Hz, particle size decreased. The size of primary solid particle was found to be decreased with increasing cooling rate. Also, it decreased with stirring up to 3 minutes but increased above that point. The degree of sphericity became closer to be 1 with hold time. Semi-solid microstructure of Cu alloys, one of the high melting point alloys, could be controlled by electromagnetic stirring.

• Journal of Korea Foundry Society
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• v.28 no.6
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• pp.268-272
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• 2008

Interfacial characteristics of aluminum borate whisker reinforced AS52 matrix composite was investigated. Peak hardness of AS52 composite was obtained aging at $170^{\circ}C$ for 15h and the aging process was accelerated by the presence of the aluminium borate whisker. The MgO layer, which was the interfacial reaction product between the reinforcement and the Mg matrix, was produced with 20 nm thickness in as-cast condition. As the aging time increased, the thickness of the interfacial reaction layer increased to 50 nm in peak aged condition. The nano-indentation test results indicated that the strength of interface was improved by the aging but over-aging degraded the reinforcement and decreased the interfacial strength which resulted in the decrease of overall composite strength.

• Korean Journal of Materials Research
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• v.15 no.12
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• pp.791-795
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• 2005

In this study, aluminum borate whisker reinforced Mg-3Al-2Ag-1Zn matrix composites were fabricated by the squeeze infiltration technique. The purpose is to develop materials for elevated temperature applications. Microstructure observation revealed successful fabrication of the metal matrix composites, namely no cast defects such as porosity and matrix/reinforcement interface delamination etc. High temperature hardness and creep rupture properties were improved significantly with addition of Ag to the Al borate whisker reinforced Mg alloy composite. $Mg_3Ag$ phase formed during aging heat treatment could improve creep properties of the Mg matrix composites.

• Journal of Korea Foundry Society
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• v.18 no.5
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• pp.431-438
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• 1998

Microstructure of A356 aluminum alloys cast in the permanent mold was investigated by optical microscope and image analyzer, with particular respect to the shape and size distribution of iron intermetallics known as ${\beta}-phase$ ($Al_5FeSi$). Morphologies of the ${\beta}-phase$ was found to change gradually with the Be:Fe ratio like these. In Be-free alloys, ${\beta}-phase$ with needlelike morphology was well developed, but script phase was appeared when the Be:Fe ratio is above 0.2:1. With the Be:Fe ratios of 0.4:1-1:1, script phase as well as Be-rich phase was also observed. In case of higher Be addition, above 1:1, Be-rich phase was observed on all regions of the specimens, and increasing of the Be:Fe ratios gradually make the Be-rich phase coarse. It was also observed that the ${\beta}-phase$ with needlelike morphology was coarsened with increase of the Fe content in Be-free alloys. However, in Be-added alloys, length and number of these ${\beta}-phases$ were considerably decreased with the increased Be:Fe ratio. Beryllium addition improved tensile properties and impact toughness of the A356 aluminium alloy, due to the formation of a script phase or a Be-rich phase instead of a needlelike ${\beta}-phase$. The DSC tests indicated that the presence of Be could increase the amount of Mg which is available for $Mg_2Si$ precipitate hardening, and enhance the precipitation kinetics by lowering the ternary eutectic temperature.

• Journal of Korea Foundry Society
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• v.36 no.2
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• pp.67-74
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• 2016

The effects of scrap content on the hot tearing property and tensile property were investigated in AC2BS alloy. The hot tearing strengths were $16.4kgf/cm^2$, $15.2kgf/cm^2$, $14.9kgf/cm^2$ and $13.3kgf/cm^2$, respectively, under the constant solid fraction of 29.3% when the scrap contents of the specimens were 0%, 20%, 35% and 50%. In the same way, tensile strengths of the as-cast condition were $24.5kgf/mm^2$, $23.7kgf/mm^2$, $17.3kgf/mm^2$ and $16.0kgf/mm^2$, respectively, and the corresponding tensile strengths of the T6 heat treatment condition were $27.2kgf/mm^2$, $26.7kgf/mm^2$, $24.2kgf/mm^2$ and $23.9kgf/mm^2$. Hot tearing strength and tensile strength decreased as scrap content of the specimen increased. According to the evaluation of the quantitative hot tearing and tensile test results, the decrease of these strengths is due to the presence of oxide films which act as crack initiation site of the specimens. Therefore, elimination of oxide films of aluminum melt to maintain melt cleanliness is required.

• The Journal of Korean Academy of Prosthodontics
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• v.32 no.4
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• pp.471-483
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• 1994

The purpose of this experiment was to determine the effects of various surface treatments on veneering resin to metal bond for Ni-Cr alloy. The metal surfaces were treated as follows, Group 1 : Ground with carborudum point and followed by silicoating Group 2 : Sandblasted with $50{\mu}m$ aluminum oxide and followed by silicoating Group 3. Sandblasted with $250{\mu}m$ aluminum oxide and followed by silicoating Group 4 : Beaded with $200{\mu}m$ retention structures and followed by silicoating Group 5 : Silicoated in as cast condition Group 6. Beaded with $200{\mu}m$ retention structures only All specimens were veneered with resin. Each group was consisted of 20 specimens. 10 specimens were storaged in $37^{\circ}C$ water for 3 days and the rest 10 specimens were thermocycled 1000 times at temperature of $5^{\circ}C\;to\;55^{\circ}C$. The effects of various surface treatments on the bond strength between resin and metal interface were studied by means of four-point flexure test. The specimens which bad been ground with carborundum point. sandblasted with $50{\mu}m$ and $250{\mu}m$ aluminum oxide. beaded with $200{\mu}m$ retention structures and not been treated were observed with SEM. The following results were obtained 1. The bond strength of groups 2, 3, 4 and 6 were higher than the that of groups 1 and 5 (p<0.05) in the case of being storaged in $37^{\circ}C$ water for 3 day and there was no statistically significant difference in bond strength among groups 2, 3, 4 and 6. and between groups 1 and 5 (p>0.05). 2. The bond strength of the case of being thermocycled decreased in the following orders : groups 2, group 4, group 3, group 6, group 1, group 5 and there was no statistically significant difference in bond strength among groups 2, 3 and 4, between groups 1 and 5 (p>0.05). 3. A statistical difference in bond strength of each group between storaged and being thermocycled was demonstrated for group 5 (p<0.05). 4. The treated surfaces of groups 2, 3 and 4 had more fine undercut than that of groups 1 and 5 with SEM.