• 제목/요약/키워드: Cast Steel

검색결과 494건 처리시간 0.095초

강편 빌레트의 건식 자분 탐상 (Dry Magnetic Particle Inspection of Ingot Cast Billets)

  • 김구화;임종수;이의완
    • 비파괴검사학회지
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    • 제16권3호
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    • pp.162-173
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    • 1996
  • 본 연구는 강편 빌레트의 표면 결함을 검출하기 위한 건식 자분 탐상에 관한 것으로 자분 탐상능을 대상체에 흘리는 자화 전류, 대상체의 온도, 자분의 총 분사량 등에 대하여 평가하였다. 선재 제품의 등급에 따라 필요로 하는 몇 가지 강종을 선택하여 강종별 자기적 특성을 평가하였으며, 이를 입력 자료로 하여 유한 요소법에 의한 자기 해석을 행하였고, 그 결과를 직류 자화 전류에 의한 누설 자속 측정 결과와 비교 분석하였다. 교류 자화 전류에 의한 건식 자분 탐상능을 직류 자화 전류에 의한 탐상능과 비교하여 강종 및 자화 전류의 유형에 따른 자화 전류치를 결정하였다. 직류 자화 전류에 의한 자분 탐상 결과를 유한 요소법에 의한 계산과 비교하였고, 빌레트의 표면과 표면 결함 부위에서 측정한 누설 자속으로 비교 결과를 평가하였다. 각 강편재의 경우 직류 자화 전류에 의한 표면 자장은 그 형상에 의한 영향으로 코너 부위에서는 면 중앙의 표면 자장치에 비해 30% 정도였으며, 교류 자화 전류에 의해서는 그 비율이 70% 정도였다. 교류 자화 전류는 코너로부터 면중앙으로 10mm 되는 영역을 제외하고는 전 면에서 균일한 표면 자장을 발생하였다. 대상체의 온도에 따른 자분의 흡착은 대상체의 온도 $150^{\circ}C$ 까지는 큰 변화가 없으나 자분의 고착에 있어서 $60^{\circ}C$ 이상의 고온재에 대해서는 융착 용매로 메틸렌 크로라이드를 사용하는 것이 부적합하였다. 자분의 총분사량은 자분 탐상능에 상당히 큰 영향을 미침을 확인하였고 이에 대한 정량적 평가를 행하였다.

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회암사지 금탁(琴鐸)의 주조방법과 가공기술 연구 (Study on the Casting Method and Manufacturing Process of Bronze Bells Excavated from the Hoeamsa Temple Site)

  • 이재성;백지혜;전익환;박장식
    • 헤리티지:역사와 과학
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    • 제43권3호
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    • pp.102-121
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    • 2010
  • 회암사지에서 출토된 3점의 금탁에 대한 성분조성과 미세조직을 분석하여 조선초기 금탁(琴鐸)을 제작하기 위한 주조방법과 가공처리 기술에 대해 살펴보았다. 분석결과 구리, 주석, 납을 주성분으로 하며, 그 비율은 평균 85 : 8 : 7로 나타났다. 주성분인 구리, 주석, 납을 제외한 10개의 원소가 0.3% 이하의 적은 양으로 검출되어 비교적 잘 정련된 구리소재가 사용되었음을 알 수 있다. 또한 검출된 10개의 미량 원소 중 황과 철은 공급된 구리소재의 원광석으로 황동광이나 휘동광 등 황이 포함된 광석일 가능성을 보여준다. 주조방법으로 사형주조법이 적용되었으며, 방법은 먼저 주물사로 틀을 만들고, 여기에 거푸집을 종 모양대로 세워놓고 구리-주석-납을 용해시킨 청동 주물을 정수리에서 하륜부 방향으로 부어 본체를 만들었다. 형태가 완성된 뒤에는 표면 가공을 위한 추가적인 열처리 없이 가질 작업을 통해 표면을 정리하였다. 모든 가공처리 공정이 마무리된 뒤에는 정수리 부분에 풍판을 연결시키기 위해 철제 연결고리를 끼우고, 그 부분에만 용해된 청동 주물을 부어 고정시켰다. 금탁의 표면에 음각된 명문의 새김법은 축조각과 모조각 기법이 각각 다르게 사용되었고, 획순과 서체에서 차이가 나는 점에 비추어 명문 조각에는 다수의 장인이 동원된 것으로 보인다. 청동기 제작기술의 변천과정을 입증할 만한 사료나 이와 관련된 연구 성과물이 매우 부족한 현 실정에서 제작 연대와 제작 주체가 명확한 금탁에 대한 과학적인 조사연구는 향후 청동기 제작기술 체계의 전반적인 흐름을 이해하는 데 있어서 중요한 자료이다.

액체로켓엔진 터보펌프 알루미늄합금 주조케이싱 파열시험 (Burst Test of Cast Al-Alloy Casing for Liquid Rocket Engine Turbopump)

  • 윤석환;전성민;김진한
    • 한국추진공학회지
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    • 제16권5호
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    • pp.81-88
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    • 2012
  • 액체로켓엔진의 핵심부품인 터보펌프의 경량화를 위하여 케이싱에 알루미늄 합금 소재를 도입하였고 생산성 향상 및 생산 단가의 절감을 위하여 주조 공법을 도입하였다. 부품의 신뢰도가 생명인 액체로 켓엔진에 주조를 사용하기 위하여 올바른 주조 규격 수립 및 주조 공법의 최적화, 그리고 주조된 제품의 다방면에 걸친 철저한 검증을 실시하는 것이 필수적이다. 이번 연구에서는 알루미늄 합금인 A356.0-T6 합금을 이용하여 연료펌프 입구케이싱을 주조하였으며 주조 품질의 기본적인 구조 검증을 위하여 파열시험을 수행하였다. 주조된 형상에 맞추어 구조해석을 실시하여 파열 시점을 예측하였으며 파열시험 시 제품에 부착된 스트레인게이지를 이용하여 해석을 통한 변형률 예측과 비교하였다.

전기로 산화 슬래그 골재를 사용한 콘크리트의 횡 구속 거동에 관한 실험적 연구 (Experimental Study on Behavior of Confined Concrete with Electric Arc Furnace Oxidizing Slag Aggregates)

  • 김상우;이정미;이용준;정유진;김길희
    • 콘크리트학회논문집
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    • 제23권2호
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    • pp.195-201
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    • 2011
  • 이 연구에서는 나선 철근으로 횡 구속된 전기로 산화 슬래그 골재를 사용한 콘크리트의 구조적 성능을 평가한다. 전기로 산화 슬래그는 철강 산업의 부산물로서, 그동안 유리석회와 유리마그네슘의 팽창성질 때문에 저부가가치적인 용도로만 이용되어 왔지만 최근 제강 기술의 발달에 힘입어 안정화된 전기로 산화 슬래그 골재의 생산이 가능하여 졌다. 구조용 콘크리트에 대한 전기로 산화 슬래그 골재의 적용성을 검증하기 위하여, 직경이 150 mm이고 높이가 300 mm인 실린더형 실험체를 총 27개 제작하고 횡 구속 실험을 수행하였다. 실험 변수는 골재의 종류와 나선 철근의 항복 강도로 하였다. 실험 결과, 전기로 산화 슬래그 골재를 사용한 실험체의 구조적 성능이 천연골재를 사용한 횡 구속된 콘크리트와 비교하여 동등 이상인 것을 확인할 수 있었다.

초경합금재의 선반절삭에 있어서 PCD공구의 마멸 기구와 절삭성 (Wear Mechanism and Machinability of PCD Tool in Turning Tungsten Carbides)

  • 허성중
    • 한국생산제조학회지
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    • 제22권1호
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    • pp.85-91
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    • 2013
  • The machinability of wear-resistible tungsten carbides and the tool wear behavior in machining of V30 and V50 tungsten carbides using PCD (Poly Crystalline Diamond) cutting tool was investigated to understand machining characteristics. This material is one of the difficult-to-cut materials in present, but their usage has been already broadened to every commercial applications such as mining tools, and impact resistant tools etc. Summary of the results are as follows. (1) Tool wear progression of PCD tools in turning of wear-resistible tungsten carbides were observed specially fast in primary cutting distance within 10m. (2) Three components of cutting resistance in this research were different in balance from the ordinary cutting such as that cutting of steel or cast iron. Those were expressed large value by order of thrust force, principal force, feed force. (3) If presume from viewpoint of high efficient cutting within this research, a proper cutting speed was 15m/min and a proper feed rate was 0.1mm/rev. In this case, it was found that the tool life of PCD tool was cutting distance until 230m approximately. (4) In cutting of wear-resistible tungsten carbides such as V30 and V50, it was recognized that the tool wear rate of V30 was very fast as compared with V50. (5) When the depth of cut was 0.1mm, there was no influence of the feed rate on the feed force. And the feed force tended to decrease as the cutting distance was long, because the tool was worn and the tool edge retreated. (6) It was observed that the tungsten carbides were adhered to the flank.

대형 로터의 자유단조공정에서 기공압착 예측을 위한 유한요소해석 (FE Analysis for the Prediction of Void Closure on the Free Forging Process of a Large Rotor)

  • 이경진;배원병;김동권;김영득;조종래
    • 소성∙가공
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    • 제16권2호
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    • pp.126-131
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    • 2007
  • Voids in a large rotor are formed in solidification process of a cast ingot. The voids have to be eliminated from the rotor by a forming process, because they would became stress-intensity factors which suddenly fracture the rotor in the operation. Previous studies on void-elimination of a large rotor have mainly focused on finding the process variables affecting the void-closure. But the study on the amount of void closure in a large rotor has been very rare. This study was performed to obtain an equation which predicts the amount of void-closure in a forging process of a large rotor and to evaluate the availability of the void-closure equation through finite element analyses. Firstly, 2D FE analysis was carried out to find effects of time integral of hydrostatic stress and effective strain on void volume rate of a large rotor in the upsetting process for various diameters and shapes of void, and material temperature. From the 2D FE analysis, we found that effective strain was suitable for predicting the void-closure of a large rotor, because there was a constant relationship between void volume rate and effective strain. And a void-closure equation was proposed fur predicting void-closure of a large rotor in the upsetting process. Finally, ken the 3D FE analysis, the proposed void-closure equation was verified to be useful for upsetting and cogging processes.

이변량 감소모델을 적용한 배급수관망에서의 잔류염소농도 예측 및 이의 활용 (Prediction of residual chlorine using two-component second-order decay model in water distribution network)

  • 김영효;권지향;김두일
    • 상하수도학회지
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    • 제28권3호
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    • pp.287-297
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    • 2014
  • It is important to predict chlorine decay with different water purification processes and distribution pipeline materials, especially because chlorine decay is in direct relationship with the stability of water quality. The degree of chlorine decay may affect the water quality at the end of the pipeline: it may produce disinfection by-products or cause unpleasant odor and taste. Sand filtrate and dual media filtrate were used as influents in this study, and cast iron (CI), polyvinyl chloride (PVC), and stainless steel (SS) were used as pipeline materials. The results were analyzed via chlorine decay models by comparing the experimental and model parameters. The models were then used to estimate rechlorination time and chlorine decay time. The results indicated that water quality (e.g. organic matter and alkalinity) and pipeline materials were important factors influencing bulk decay and sand filtrate exhibited greater chlorine decay than dual media filtrate. The two-component second-order model was more applicable than the first decay model, and it enabled the estimation of chlorine decay time. These results are expected to provide the basis for modeling chlorine decay of different water purification processes and pipeline materials.

상악 소구치 근관치료후 수복방법에 따른 응력 분포의 유한 요소 분석 (FINITE ELEMENT ANALYSIS OF STRESS DISTRIBUTION ACCORDING TO THE METHOD OF RESTORATION AFTER ROOT CANAL THERAPY)

  • 이정식;이재영;조효선
    • Restorative Dentistry and Endodontics
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    • 제21권1호
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    • pp.339-352
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    • 1996
  • Many dentists have been taken an interest in restoration of severly damaged teeth after endodontic treatment and it is a true that there are lots of studies about it. In these days, although we have used Para-Post, pins, threaded steel post, cast gold post and core, and so on, as a method of restoration frequently, it has been in controversy with the effects of them on the teeth and surrounding periodontal tissue. In this study, we assume that the crown of the upper 1st premolar was severly damaged, and after the root canal therapy, two most common types of restoration were carried out ; 1) coronal-radicular amalgam restoration, 2) after setting up the Para-Post, restore with amalgam core and gold crown. After restoration, in order to present the concentration of stress at internal portion of the tooth and the surrounding periodontal tissue, we doveloped a 2-dimensional finite element model of labiopalatal section, then loaded forces from 2 long perpendicular to the lingual incline of buccal ridge an the middle point, parallel to the long direction axis of tooth at the fossa-were applied. The analyzed results were as follows : 1. Stress of the normal first premolar was concentrated on the most weakest anatomical structure, that is, cervical area, and no stress on the bifurcated area of the canal. 2. Crown restoration after root canal therapy causes large stress concentration on the bifurcated area of the canal. This stress concentration has larger value in case of lateral movement of mandible, and there are decrease in the stress concentration compared with natural tooth. 3. Coronal-radicular amalgam restoration method transports more stress to the tooth structure than restoration using Para-Post. 4. There are more stress concentration around Para-Post in the case of lateral movement, and we have more favo rable result when restored with Para-Post. 5. Generally, stress in the lateral movement is larger than stress in the perpendicular load.

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건축구조물 붕괴위험도 정량화에 관한 연구( I ) (Quantification for Collapsion Probability of Building Structures( I ))

  • 손기상
    • 한국안전학회지
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    • 제9권1호
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    • pp.110-120
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    • 1994
  • The Quantitative analysis for collapsion probability of each construcion work has not been developed, despite of that the one for safety management itself has been reported, up to now. It is concluded that showing critical check points against structure collapsion due to each work at construction site, and Quantifying those could be useful Quality-assuring tool, not to prevent Quality failure. Risk classes of each work at construction site, classified by German Builders Mutual-Aid Association (GEBMAS), and by special instruction rates of Korea Insurance Development Institute, are introduced to compare with the results of this study. As of a study method, total 2,002 sheets of questionwares are distributed directly to new city development areas, which are called, Ilsan 110 points : Pundang 79points and Chungdong 38points, including additional Changwon 125sheets and pusan 60sheets, by four(4) people, for contact with actual site engineers. Total responses of 1,056 sheets, are collected. Interrelationship diagram between experience years of Engrs., and risk rate of responses are also classified, with the criteria of four(4) years. Domestic journals with relation to construction have reported that main building Structure collapsions are mainly shown on apartment buildings and office ones. These two(2) building structures are again classified as five(5) kinds of works. This study takes use of an approach on haying the risk rates for each construction work on the above individual construction work. Additionally, site investigations have been performed to find out any possible unreasonable check items, due to construction method ; Reinforced Concret structure, Pre cast Concrete structure, and Steel structure building. Developed Quality Assurance Analysis Form with the Quantitative danger class, resulted from this study, are verified as it is able to be a good efficiency tool against collapsion of building structures.

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Axial behavior of CFRP wrapped RC columns of different shapes with constant slenderness ratio

  • Narule, Giridhar N.;Bambole, Abhay N.
    • Structural Engineering and Mechanics
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    • 제65권6호
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    • pp.679-687
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    • 2018
  • In composite materials technology, the fiber-reinforced polymers (FRP) have opened up new horizons in infrastructural engineering field for strengthening existing structures and components of structure. The Carbon fiber reinforced polymer (CFRP) sheets are well suited for RC columns to this application because of their high strength to weight ratio, good fatigue properties and excellent resistance to corrosion. The main focus of present experimental work is to investigate effect of shapes on axial behavior of CFRP wrapped RC columns having same cross-sectional area and slenderness ratio. The CFRP volumetric ratio and percentage of steel are also adopted constant for all the test specimens. A total of 18 RC columns with slenderness ratio four were cast. Nine columns were control and the rest of nine columns were strengthened with one layer of CFRP wrap having 35 mm of corner radius. Columns confined with CFRP wrap were designed using IS: 456:2000 and ACI 440.2R.08 provisions. All the test specimens were loaded for axial compression up to failure and failure pattern for each shaped column was investigated. All the experimental results were compared with analytical values calculated as per the ACI-440.2R-08 code. The test results clearly demonstrated that the axial behavior of CFRP confined RC columns is affected with the change in shapes. The axial deformation is higher in CFRP wrapped RC circular column as compared to square and rectangular columns. Stress-strain behaviour revealed that the yield strength gained from CFRP confinement was significant for circular columns as compare to square and rectangular columns. This behaviour may be credited due to effect of shape on lateral deformation in case of CFRP wrapped circular columns at effective confinement action.