• Title/Summary/Keyword: Cast Steel

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Evaluation of Field Applicability of Shotcrete for Fiber-net Integrated Tunnel Support System through Mock-up Test (목업 테스트를 통한 숏크리트용 섬유 그물망 일체형 터널 지보시스템의 현장 적용성 평가)

  • Kim, Jiyoung;Choi, Seongcheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.72-78
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    • 2020
  • The present study developed shotcrete for fiber-net integrated tunnel support system, which consists of fiber-net support materials including netlike fiber and shotcrete and integration technology between support materials. In addition, in order to evaluate the field applicability of the developed tunnel support system and compare with the performance of steel fiber reinforced shotcrete, mock -up test was conducted on the mock -up structure. The test results show that in the case of shotcrete containing coarse aggregate(S20A5RP10-C), the excessive rebound rate occurred as the secondary shotcrete was dropped during construction due to the degradation in bond performance with fiber-net. Also, in the case of steel fiber reinforced shotcrete, the amount of cast shotcrete fell short of target value due to the fiber ball and the degradation of pumpability. On the other hand, the amount of cast mortar shotcrete(S20A5RP10-M) and the installation position of fiber-net were almost close to the target values, and the lower rebound rate occurred compared to the steel fiber reinforced shotcrete.

Characteristics Evaluation on Welding Metal Zones Welded with Inconel 625 Filler Metal to Cast Steel for Piston Crown Material

  • Jeong, Jae-Hyun;Moon, Kyung-Man;Lee, Sung-Yul;Lee, Myeong-Hoon;Baek, Tae-Sil
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.5
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    • pp.542-547
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    • 2015
  • Since the oil price has been significantly jumped for several years, a heavy oil of low quality has been mainly used in the diesel engine of the merchant ship. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, Inconel 625 filler metal were welded with GTAW method in the cast steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% $H_2SO_4$ solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. Furthermore, the corrosion current density of the weld metal zone revealed the lowest value, having the highest value of hardness. The corrosive products with red color and local corrosion like as a pitting corrosion were considerably observed at the base metal zone, while these morphologies were not wholly observed in the weld metal zone. In particular, the polarization characteristics such as impedance, polarization curve and cyclic voltammogran associated with corrosion resistance property were well in good agreement with each other. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the Inconel 625 electrode.

A prospective clinical trial to compare the performance of four initial orthodontic archwires (교정치료 초기에 사용되는 4가지 호선의 초기 치료효과를 비교하기 위한 전향적 임상 실험 연구)

  • Quintao, Catia C. A.;Jones, Malcoim L.;Menezes, Luciane M.;Koo, Daniel;Elias, Carlos N.
    • The korean journal of orthodontics
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    • v.35 no.5 s.112
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    • pp.381-387
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    • 2005
  • The aim of this study was to compare the clinical performance of 4 types of orthodontic wires, indicated for initial tooth alignment: stainless steel, multistranded steel, superelastic and thermoactivated nickel-titanium. A prospective randomized clinical trial was conducted on a sample of 45 patients, at the Dental School of the State University of Rio do Janeiro, Brazil. Fixed appliances were fitted and study casts were obtained from each patient. Randomly, the wires were allocated as follows: 26 dental arches for superelastic NiTi wires, 22 for stainless steel, 22 for multistranded and 20 for thermoactivated archwires. After 8 weeks, the archwires were removed and impressions for study casts were taken again. Using a 3D digitization technique of defined anatomical points on the study cast crowns, a Dental Irregularity Index (DII) was created for each study cast. The difference between DII before and after the archwire insertion expressed the aligning effect of the wires. ANOVA tests were employed to evaluate the anatomical point approximation (positive DII) and separation (negative DII), for each area of the dental arches: upper and lower whole arch and anterior arch. Results showed no significant difference between the different archwires.

Experimental study and modelling of CFRP-confined damaged and undamaged square RC columns under cyclic loading

  • Su, Li;Li, Xiaoran;Wang, Yuanfeng
    • Steel and Composite Structures
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    • v.21 no.2
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    • pp.411-427
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    • 2016
  • While the cyclic behaviour of fiber-reinforced polymer (FRP)-confined columns is studied rather extensively, the cyclic response especially the energy dissipation of FRP-confined damaged and undamaged square RC columns is not yet fully understood. In this paper, an experimental and numerical investigation was conducted to study the cyclic behavior of two different types of Carbon FRP (CFRP)-confined square RC columns: strengthened and repaired. The main variables investigated are initial damage, confinement of CFRP, longitudinal steel reinforcement ratio. The experimental results show that lower initial damage, added confinement with CFRP and longitudinal reinforcement enhance the ductility, energy dissipation capacity and strength of the columns, decrease the stiffness and strength degradation rates of all CFRP-confined square RC columns. Two hysteretic constitutive models were developed for confined damaged and undamaged concrete and cast into the non-linear beam-column fiber-based models in the software Open System for Earthquake Engineering Simulation (OpenSees) to analyze the cyclic behavior of CFRP-confined damaged and undamaged columns. The results of the numerical models are in good agreement with the experiments.

Austenite Precipitation Behaviors with Solidification Rate and N Solubility in Cast Duplex Stainless Alloys (주조용 이상스테인리스강에서 응고속도 및 질소고용도에 따른 오스테나이트 석출 거동)

  • Lee, Jong-Yeop;Lee, Je-Hyun;Kim, Sang-Sik;Choi, Byung-Hak;Kim, Sung-Jun;Son, Hee-Young
    • Korean Journal of Materials Research
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    • v.17 no.12
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    • pp.654-659
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    • 2007
  • Austenite precipitation behavior was studied with solidification rates and alloying contents, N and Cr, in duplex stainless steels by directional solidification. Directional solidification experiments were carried out with solidification rates, $1{\sim}100mm/s$, and N and Cr contents, $0{\sim}0.27wt.%,\;25{\sim}28wt.%$ respectively, in a duplex stainless steel, CD4MCU. As the solidification rate increases, the dendrite spacing reduced and the austenite phase in the ferrite matrix became finer. The volume fraction of austenite phase increased and its shape went to be round with increasing nitrogen contents in duplex stainless alloys. The Cr alloying element, even though it is a ferrite former, showed to enhance the nitrogen solubility in the alloy and caused the austenite round and finer. Also, Cr was supposed to decrease the austenite volume fraction, but it increased the austenite slightly due to increasing nitrogen solubility during solidification.

The Development of Improved Construction and Design Method on Continuous Preflex Girder Bridge (연속 프리플렉스 거더교의 개선된 시공법과 설계식의 개발)

  • Koo, Min Se;Park, Young Je;Kim, Hun Hee
    • Journal of Korean Society of Steel Construction
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    • v.17 no.2 s.75
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    • pp.183-194
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    • 2005
  • In the previous construction method of continuous preflex composite girder bridge, we raised the inner support, and cast slab concrete innegative moment section, then lowered it to introduce compressive force in the slab. There were a few problems in the process such as the time required in raising the support and the bending of the camber. Therefore, this paper represents an improved construction method of continuous preflex composite girder by only moving downward the inner and outer supports to figure out problems in previous construction method. This paper proposes a design formula to find a proper cross section of preflex girder.

Constructability optimal design of reinforced concrete retaining walls using a multi-objective genetic algorithm

  • Kaveh, A.;Kalateh-Ahani, M.;Fahimi-Farzam, M.
    • Structural Engineering and Mechanics
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    • v.47 no.2
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    • pp.227-245
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    • 2013
  • The term "constructability" in regard to cast-in-place concrete construction refers mainly to the ease of reinforcing steel placement. Bar congestion complicates steel placement, hinders concrete placement and as a result leads to improper consolidation of concrete around bars affecting the integrity of the structure. In this paper, a multi-objective approach, based on the non-dominated sorting genetic algorithm (NSGA-II) is developed for optimal design of reinforced concrete cantilever retaining walls, considering minimization of the economic cost and reinforcing bar congestion as the objective functions. The structural model to be optimized involves 35 design variables, which define the geometry, the type of concrete grades, and the reinforcement used. The seismic response of the retaining walls is investigated using the well-known Mononobe-Okabe analysis method to define the dynamic lateral earth pressure. The results obtained from numerical application of the proposed framework demonstrate its capabilities in solving the present multi-objective optimization problem.

The Austempering Transformation Behavior of Fe-0.7wt.%C-2.3wt.%Si-0.3wt.%Mn Steel (Fe-0.7wt.%C-2.3wt.%Si-0.3wt.%Mn 강의 오스템퍼링 변태 거동)

  • Shin, Sang-Yun;Lee, Do-Hoon;Kim, Seo-Eun;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.34 no.1
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    • pp.1-5
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    • 2014
  • The austempering transformation behavior in Fe-0.7wt.%C-2.3wt.%Si-0.3wt.%Mn steel is investigated. Each specimen was austenitized for 60 min at $900^{\circ}C$, and austempered at $380^{\circ}C$ for different time periods varying from 2 min to 256 min. After the austempering heat treatment, the Stage I and II evolutions are performed using optical metallography, X-ray diffraction and image analyses. Variations in the X-ray diffraction patterns and lattice parameters of the ferrite and austenite demonstrate that the residual austenite decomposes into ferrite and carbide during the Stage II evolution; moreover the amount of ferrite increases during the Stage I evolution. While the amount of austenite increases during Stage I, it dicreases during Stage II. Overall, the variations in the volume fractions of the microstructure and carbide formation in stages I and II meet high temperature austempering reaction of the ausferrite microstructure.

Fatigue strength of stud shear connector considering bedding layer thickness in precast deck composite bridges (프리캐스트 바닥판 합성형 교량에서의 베딩층의 두께를 고려한 전단연결재의 피로강도)

  • Ryu, Hyung Keun;Shim, Chang Su;Chung, Chul Hun;Chang, Sung Pil
    • Journal of Korean Society of Steel Construction
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    • v.14 no.1
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    • pp.113-120
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    • 2002
  • A shear connection in composite bridges with precast decks has considerable characteristics different from cast-in-place deck bridges such as shear pocket and bedding layer. Thus, it is necessary to build design basis of the shear connector in precast decks through the experiments. In order to estimate fatigue life of shear connector in precast deck bridges, push-out fatigue tests were conducted with parameter, bedding layer thickness. As a result of the tests, failure modes of shear connector were observed. Consequently, empirical S-N curve equations of stud shear connector in precast deck bridges were proposed in this paper.

Dynamic Bulging Behavior Analysis by Finite Difference Method in High Speed Continuous Casting of Thin Slab (유한 차분법에 의한 Thin Slab 고속 연속주조의 동적벌징 거동해석)

  • Jeong, Yeong-Jin;Sin, Geon;Jo, Gi-Hyeon;Gang, Chung-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1650-1660
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    • 2000
  • Continuous casting process has been adopted increasingly in recent years to save both energy and labor. It has experienced a rapid development in the production of semi-finished steel products, rep lacing the conventional route of ingot casting and rolling. In order to achieve this merit, however, more studies about the mechanism between roll and slab are needed. In this paper, a dynamic bulging in steel cast slabs was simulated by considering the solidification and heat transfer. This study is to prevent internal cracks of a slab in a bending and unbending zone. The value of moving strand shell bulging between two supporting rollers under the ferrostatic pressure and slab-self weight has been calculated in terms of creep and elasto-plasticity. The strain and strain rate distributions in solidified shell undergoing a series of bulging are calculated with working boundary conditions.