• Title/Summary/Keyword: Cascade refrigeration cycle

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Design of Non-flammable Mixed Refrigerant Joule-Thomson Refrigerator for Semiconductor Etching Process (반도체 식각공정을 위한 비가연성 혼합냉매 줄톰슨 냉동기 설계)

  • Lee, Cheonkyu;Kim, Jin Man;Lee, Jung-Gil
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.2
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    • pp.144-149
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    • 2022
  • A cryogenic Mixed Refrigerant Joule-Thomson refrigeration cycle was designed to be applied to the semiconductor etching process with non-flammable constituents. 3-stage cascade refrigerator, single mixed refrigerant Joule-Thomson refrigerator, and 2-stage cascade type mixed refrigerant Joule-Thomson refrigerator are analyzed to figure out the coefficient of performance. Non-flammable mixture of argon(Ar), tetrafluoromethane(R14), trifluoromethane (R23) and octafluoropropane(R218) were utilized to analyze the refrigeration cycle efficiency. The designed refrigeration cycle was adapted to cool down the coolant of HFE7200(Ethoxy-nonafluorobutane, C4F9OC2H5) with certain constraints. Maximum coefficient of performance of the refrigeration system is obtained as 0.289 for the cooling temperature lower than -100℃. The detailed result of the coefficient of performance according to the mixture composition is discussed in this study.

Effect on Heat Exchangers Efficiency on Performance of Cryogenic Refrigeration Cycles (열교환기 효율이 초저온 냉동사이클 성능에 미치는 영향)

  • Yoon, Jung-In
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.58-63
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    • 2013
  • This paper presents the new cascade liquefaction cycles using $CO_2-C_2H_6-N_2$ and $CO_2-N_2O-N_2$. The performance of the cascade liquefaction cycles with respect to temperature differences in the LNG heat exchangers is analyzed using HYSYS software and then compared the performance of these cycles with phillips optimized cascade liquefaction cycle. The coefficient of performance of the new liquefaction cycles considered in this study decreases with the temperature differences in the LNG heat exchangers, but the compressor work, expander work and heat capacity in the LNG heat exchanger increases, respectively. From the comparison of performance of three cycles, the cascade liquefaction cycles using $CO_2-C_2H_6-N_2$ showed the highest COP. And the cycles using $CO_2-C_2H_6-N_2$ and $CO_2-N_2O-N_2$ presented the second and third highest COP, respectively. In the view of performance, the optimized cascade liquefaction cycle using $C_3H_8-C_2H_4-C_1H_4$ yields much better COP. But, in the environment view, it is found that the cascade liquefaction cycle using $CO_2-C_2H_6-N_2$ shows favorable characteristics.

Development of cascade refrigeration system using R744 and R404A - Prediction and comparison on maximum COP(Coefficient of Performance) - (R744-R404A용 캐스케이드 냉동시스템 개발에 관한 연구(2) - 최대 성능계수에 관한 예측과 비교 -)

  • Oh, Hoo-Kyu;Son, Chang-Hyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.2
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    • pp.189-195
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    • 2011
  • In this paper, prediction and comparison on COP(coefficient of performance) of R744-R404A cascade refrigeration system are presented to offer the basic design data for the operating parameters of the system. The operating parameters considered in this study include subcooling and superheating degree, compressor efficiency, and condensing and evaporating temperature in the R404A high- and R744 low-temperature cycle, respectively. The main results were summarized as follows : The prediction for performance of R744-R404A cascade refrigeration system have been proposed through multiple regression analysis and compared with other researcher's correlations. As a result, prediction proposed in the study shows disagreement with existing equations. Therefore, it is necessary to propose the more accurate correlation predicting the COP of R744-R404A cascade refrigeration system through an addition experiments.

Numerical Study of the Performance Characteristics of a Cascade Heat Pump Water Heater at Low Ambient Temperatures (저온 외기조건에서 케스케이드 급탕열펌프의 성능특성에 관한 해석적 연구)

  • Song, Jaehyun;Jung, Haewon;Park, JaeWoo;Kang, Hoon;Kim, Yongchan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.5
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    • pp.225-232
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    • 2013
  • Heat pump systems have been widely adopted in buildings for cooling and heating, due to their higher energy efficiency. Recently, the demand for hot water supply from the heat pump system has been increasing. To increase the water supply temperature with higher system efficiency and reliability, a heat pump water heater adopting cascade cycle was investigated in this study. The cascade heat pump water heater consisted of a low-stage cycle using R410A, and a high-stage cycle using R134a. A simulation program for the cascade heat pump water heater was developed, and verified by comparison with experimental data. The performance of the cascade heat pump water heater was optimized, by varying the compressor rotating speeds of the low- and high-stage cycles. At low ambient temperatures, the performance of the cascade cycle was compared with that of the single-stage cycle. The system efficiency of the cascade cycle was higher than that of the single-stage cycle, showing a lower compression ratio and compressor discharge temperature.

Study on the Performance of a Variable Speed Cascade Heat Pump under Various Operating Conditions (운전조건에 따른 가변속 캐스케이드 열펌프의 성능 특성 연구)

  • Jeong, Kwangmoo;Choi, Jong Min
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.9 no.2
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    • pp.1-7
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    • 2013
  • Most researches done on heat pumps have been on heat pumps for refrigeration, cooling and heating. There is therefore the need for more research on hot water heat pumps, especially for high temperature. Even though the cascade heat pump cycle has a great potential more efficient hot water generation even at low evaporating temperatures, it has been researched least for this purpose. In this study, the heating performance of a variable speed cascade heat pump was investigated by varying operating conditions. For the same heating capacity values, it was found that increasing the low stage compressor speed was more suitable for enhancing the performance of the system to get a higher temperature.

Experimental Study on the Cooling and Heating Operation Characteristics of a Sea Water Source Heat Pump (해수열원 히트펌프 시스템의 냉난방 운전 특성에 관한 실증 연구)

  • Kim, Ji-Young;Baik, Young-Jin;Chang, Ki-Chang;Ra, Ho-Sang
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.544-549
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    • 2009
  • The purpose of this study is to investigate the field Operation Characteristics of a sea water heat source cascade heat pump system and system applicable to Building. Cascade heat pump system is composed R410A compressor, R134a compressor, EEV, cascade heat exchanger, Plate heat exchanger etc. Building area is $890m^2$ and has five floors above ground. R410A is used for a low-stage working fluid while R134a is for a high-stage. The system could runs at dual mode. One is mode of general R410A refrigeration cycle in summer and the other is cascade cycle. In order to gain a high temperature supply water in winter season, the system is designed to perform a cascade cycle. The filed test results show that the sea water heat source heat pump system exhibits a COP of about 5.5 in cooling mode along with a heating COP of about 4.0 in 1-stage heating mode. Cascade 2-stage heat pump system is enough to supply $60^{\circ}C$ water and heating COP is about 3.0

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Optimization of Middle Pressure and Bypass Mass Flow Rate in Cryogenic Refrigeration Cascade Cycle (초저온 케스케이드 냉동사이클의 중간압력 및 바이패스 유량 최적화)

  • Oh, S.T.;Choi, W.J.;Lee, H.S.;Yoon, J.I.;Yoo, S.I.;Choi, K.H.;Lee, S.G.
    • Journal of Power System Engineering
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    • v.14 no.2
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    • pp.28-33
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    • 2010
  • In this research, cascade liquefaction process was simulated using two-staged direct expansion with inter-cooler. Evaporated gaseous refrigerant which has low pressure and temperature from the inter-cooler is mixed with gaseous refrigerant from outlet of 1st compressor, and flows into 2nd compressor. Therefore this prevents superheating compression. Compressor work of process which includes inter-cooler to all cycles shows the lowest value of 338.68 MW and it is lower 16.34% than that of basic process. Refrigeration capacity shows decreasing tendency as applied inter-cooler and that of process which includes inter-cooler to all cycles shows the lowest value of 449 MW. COP was increased when the inter-cooler was applied, and process which includes inter-cooler to all cycles shows highest value of 1.33. It shows that COP was increased because decrement of compressor work by applying inter-cooler was higher than decrement of refrigeration capacity.

Performance analysis of R404A refrigeration system using R744 as secondary refrigerant (R744를 2차냉매로 사용하는 R404A용 냉동시스템의 성능 분석)

  • Oh, H.K.;Son, C.H.
    • Journal of Power System Engineering
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    • v.16 no.2
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    • pp.24-29
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    • 2012
  • In this paper, an analysis on performance and exergy of R404A refrigeration system using R744 secondary refrigerant was performed numerically to optimize the design for the operating parameters. The operating parameters considered in this study include subcooling and superheating degree, internal heat exchanger and compression efficiency, evaporation and condensation temperature in the R404A refrigeration cycle and temperature difference of cascade heat exchanger. The main results are summarized as follows : The COP(coefficient of performance) of R404A refrigeration system increases with increasing evaporation temperature. The evaporation capacity of R744 as secondary refrigerant increases with the increase in evaporation pressure of R744 secondary refrigeration. And the enthalpy in the evaporator outlet of R744 increases with the increasing evaporation pressure of R744 secondary refrigeration. Therefore, it is important to analysis for the relationship between COP of R404A refrigeration system and refrigeration capacity of R744. As cascade evaporation temperature increase, the exergy loss of condenser and compressor using R404A is the largest among all components. Therefore, the exergy loss in the condenser and compressor using R404A must be decreased to enhance the COP of R404A refrigeration system with R744 secondary refrigerant.

Efficiency and Exergy Analysis of New Liquefaction Cycles Applied for LNG FPSO (LNG FPSO에 적용가능한 신액화 사이클의 효율 및 엑서지 분석)

  • Yoon, Jung-In;Son, Chang-Hyo;Baek, Seung-Moon;Kwag, Jin-Woo;Shim, Gyu-Jin
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.5
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    • pp.574-579
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    • 2012
  • This paper presents the new cascade liquefaction cycles using $CO_2-C_2H_6-N_2$ and $CO_2-N_2$. The performance and exergy of cascade liquefaction cycles are analyzed using HYSYS software and then confirmed the possibility of these cycles for LNG-FPSO ship. From the comparison of performance and exergy loss of these cycles, the cascade liquefaction cycles using $CO_2-C_2H_6-N_2$ showed higher performance and the cycle using $CO_2-N_2$ presented higher exergy loss. The cascade liquefaction cycle using $CO_2-N_2$ is lower efficiency and higher compressor work compared to the optimized cascade liquefaction cycle using $C_3H_8-C_2H_4-C_1H_4$. But, if the efficiency of $N_2$ cycle in these liquefaction cycles is improved, it is possible to apply the cascade liquefaction cycle using $CO_2-C_2H_6-N_2$ and $CO_2-N_2$ to LNG-FPSO ship due to the simple composition device of these cycles.

Experimental Study of An Indirect-Refrigeration System with Carbon Dioxide (이산화탄소를 이용한 간접 냉장시스템의 실험적 연구)

  • Kim, Yoonsup;Baik, Wonkeun;Yun, Rin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.5
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    • pp.202-207
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    • 2016
  • Experimental studies for an indirect R404A-$CO_2$ refrigeration system and a direct R404A refrigeration system were conducted. The configurations of the indirect R404A-$CO_2$ refrigeration system are a R404A refrigeration system as a top cycle and a circulating $CO_2$ system as a bottom cycle. The direct R404A system was modified from indirect R404A-$CO_2$ refrigeration system by removing circuit for $CO_2$ circulation. Various tests for both systems were conducted by changing load side brine temperature from 0 to 5 and $10^{\circ}C$ with cooling brine temperatures for R404A system at 15, 20, or $25^{\circ}C$. The indirect R404A-$CO_2$ refrigeration system showed the highest COP when load side brine temperature was at $10^{\circ}C$ in the evaporator and at cooling brine temperature of $15^{\circ}C$. The COP of 3.04 under that condition was the highest. This indirect R404A-$CO_2$ refrigeration system showed 9.02% higher COP than the direct R404A system that had increased pipeline length of 15 m, which simulated actual installation in a supermarket.