• Title/Summary/Keyword: Carbon fiber precursor

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Fabrication and resistance heating properties of flexible SiC fiber rope as heating elements (유연한 탄화규소 섬유 로프 발열체의 제조와 저항 발열 특성)

  • Joo, Young Jun;Cho, Kwang Youn
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.30 no.6
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    • pp.258-263
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    • 2020
  • Silicon carbide (SiC) fibers mainly fabricated from polycarbosilane, a ceramic precursor, are applied as reinforcing materials for ceramic matrix composites (CMCs) because of their high temperature oxidation resistance, tensile strength, and light weight. In this study, continuous SiC fibers used to fabricate rope-type flexible heating elements capable of generating high-temperature heat (> 650℃). For high-efficiency heating elements, the resistance of SiC fiber rope was measured by 2-point probe method according to the cross-sectional area and length. In addition, the fabrication conditions of rope-type SiC fiber heating elements were optimized by controlling the oxygen impurities and the size of crystal grains present in the amorphous SiC fiber. As a result, the SiC fiber heating element having a resistance range of about 100~200 Ω exhibited an excellent power consumption efficiency of 1.5 times compared to that of the carbon fiber heating element.

A Study on Heating Element Properties of Carbon Nanotube/Silicon Carbonitride Composite Sheet using Branched Structured Polysilazane as Precursor (가지 달린 구조의 폴리실라잔을 전구체로 이용해 제조한 카본 나노튜브/실리콘 카보나이트라이드 복합체 시트의 발열특성에 관한 연구)

  • Huh, Tae-Hwan;Song, Hyeon Jun;Jeong, Yeong Jin;Kwark, Young-Je
    • Composites Research
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    • v.33 no.6
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    • pp.395-400
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    • 2020
  • In this paper, we manufactured silsesquiaznae (SSQZ)-coated carbon nanotube (CNT) surface heating elements, which allowed stable heating at high temperatures. The prepared composite sheet was confirmed by FE-SEM that the SSQZ fully coated the surface of CNT sheet. Furthermore, it was also confirmed that the silicon carbonitride (SiCN) ceramic formed by heat treatment of 800℃ have no defects found and maintain intact structure. The CNT/SiCN composite sheet was able to achieve higher thermal stability than raw CNT sheets in both nitrogen and air atmosphere. Finally, the CNT/SiCN composite sheet was possible to heat up at a temperature of over 700℃ in the atmosphere, and the re-heating was successfully operated after cooling.

Rheological Behaviors of Mesophase Pitches Prepared from Coal Tar Pitch as Carbon Fiber Precursor (탄소섬유 원재료로서 콜타르로부터 제조된 메조페이스 핏치의 유변학적 거동)

  • Lee, Young-Seak;Kim, Tae-Jin
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.690-695
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    • 1999
  • An experimental study for mesophase pitch prepared from coal tar pitch has been carried out to clarify the rheological behaviors in the molten state. The apparent viscosity, shear stress, shear rate, Qunoline insoluble(QI), and softening point(SP) change were investigated especially. The conditions to increase mesophase content during polymerization were heat treatment time of 5 hrs, catalyst concentration of 3% and reaction temperature of $420^{\circ}C$. Apparent viscosity change with increase in temperature of pitches was different according to the heat treatment conditions and apparent viscosity increased with increasing heat treatment temperature, heat treatment time, contents of mesophase, on the contrary, fluidity is decreased. Rheological behavior of molten mesophase pitches at about $270^{\circ}C$ showed Newtonian behavior below $375^{\circ}C$ and non-Newtonian behavior above $270^{\circ}C$, the flow behavior was analyzed with Casson model.

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Preparation and Characterization of OXI-PAN Based Carbon Fibers Activated by Hydroxides (수산화물에 의해 활성화된 OXI-PAN계 섬유의 제조 및 특성)

  • Moon, Sook-Young;Han, Dong-Yun;Lee, Byung-Ha;Lim, Yun-Soo
    • Journal of the Korean Ceramic Society
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    • v.42 no.7 s.278
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    • pp.469-474
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    • 2005
  • Activated Carbon Fibers (ACFs) are widely used as adsorbents in technologies related to pollution abatement due to their highly porous structure and large adsorption capacity. The porous structure and surface area of ACFs depends strongly on both the activation processes arid the nature .of the precursors. The chemical activation with hydroxides has recently been, of great interest as it permits the preparation of activated carbon fibers with highly developed porosity. In this work, OXI-PAN fiber used as precursor for the preparation of activated carbon fibers by chemical activation with KOH and NaOH. The affects of several activation conditions on the surface properties, pore size distribution and adsorption capacity of Ag ion and Iodine ion on ACFs studied.

Development of Pilot-Scale Manufacturing Process of SiC Fiber from Polycarbosilane Precursor with Excellent Mechanical Property at Highly Oxidation Condition and High Temperature (폴리카보실란 전구체로부터 고온 산화성분위기서 기계적물성이 우수한 파이롯-규모의 탄화규소섬유 제조공정 개발)

  • Yoon, B.I.;Choi, W.C.;Kim, J.I.;Kim, J.S.;Kang, H.G.;Kim, M.J.
    • Composites Research
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    • v.30 no.2
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    • pp.116-125
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    • 2017
  • The purpose of this study is to develop silicon carbide fiber showing an excellent mechanical properties under highly oxidative conditions at high temperature. Polycarbosilane(PCS) as a preceramic precursor was used for making the SiC fiber. PCS fiber was taken by melt spinning method followed by melting the PCS at $300{\sim}350^{\circ}C$ in N2 gas. The Curing of PCS fiber was carried out in air oxygen chamber, prior to high temperature pyrolysis. Degree of cure was calculated by characteristic peak's ratio of Si-H to $Si-CH_3$ in FT-IR spectra before and after curing of PCS fiber. The properties of SiC fiber was affected greatly by the degree of cure. The SiC fiber produced by controlling fiber tension during heat treatment showed good properties. The SiC fiber exposed to $1000^{\circ}C$ at air from 1 min. up to maximum 50 hrs showed around 60% reduction in tensile strength. We found that large amount of carbon content on the fiber surface after long-term exposure has resulted in lower tensile strength.

Ammonia Adsorption of Activated Carbons Synthesized from Polymeric Precursor (고분자 전구체로부터 합성된 활성탄소를 이용한 암모니아 흡착)

  • Jung, Woo-Young;Park, Soo-Jin;Pak, Pyong-Ki
    • Proceedings of the Korean Fiber Society Conference
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    • 2003.04a
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    • pp.311-312
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    • 2003
  • Activated carbons (ACs) are widely used in adsorption for the removal of gaseous and aqueous pollutants[1]. Although a wide range of carbonaceous materials can be converted into ACs, the coal and lingocellulosic materials are the most commonly used starting materials for the production of commercial ACs. Recently, there are a quite large number of studies regarding the preparation of ACs from various polymeric materials because of high carbon yield and low ash content In this work, ACs are prepared from polystyrene (PS) by chemical activation with potassium hydroxide and the effect of the KOH-to-PS ratio to adsorption of ammonia is investigated. (omitted)

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Preparation and photocatalytic activity of ACF/$TiO_2$ composites by using titanium n-butoxide and acid modified activated carbon fiber

  • Oh, Won-Chun;Kwon, Ho-Joug;Chen, Ming-Liang;Zhang, Feng-Jun;Ko, Weon-Bae
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.19 no.3
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    • pp.144-151
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    • 2009
  • Photocatalytic degradation of methylene blue (MB) in aqueous solution was investigated using $TiO_2$ coated on various acid modified activated carbon fiber (ACF). The ACFs/$TiO_2$ composites were prepared from titanium n-butoxide (TNB) as titanium precursor and various acid modified ACFs. The prepared samples are heat treated at 973 K. Then the ACF/$TiO_2$ composites were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray analysis (EDX). Moreover, photocatalytic degradation of MB by the ACF/$TiO_2$ composites was determined under UV irradiation. The results shows that the photocatalytic activity of ACF/$TiO_2$ composites ($AT1{\sim}AT4$) prepared with TNB and various acid modified ACF was much better than that of ACF/$TiO_2$ composite (AT) prepared with TNB and non-acid modified ACF, and the effects improved with order of sample AT3 > AT4 > AT1 > AT2.

Characterization of Activation of Various Carbon Fibers via Chemical Activation with KOH (KOH에 의한 활성화된 탄소섬유들의 활성화특성)

  • Lim, Yun-Soo;Moon, Sook-Young;Han, Dong-Yun;Lee, Byung-Ha
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.1
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    • pp.43-49
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    • 2005
  • OXI-PAN fibers, Kynol fibers and rayon fibers were used as precursorsfor the preparation of activated carbon fibers (ACFs) by chemical activation with KOH at $800^{\circ}C$. The effects of different precursorfibers and fiber/KOH ratios on the final ACFs are discussed. The precursor fibers used are appropriate for the ACFs in a single stage pyrolysis process. The OXI-PAN fibers which were activated with KOH of 2.0M showed a specific surface area of $2328m^2/g$ however, loosed the fiber shape because of low yields. The Kynol fibers and Rayon fibers showed the high yields but the lower specific surface area of $900m^2/g$ and $774m^2/g$, respectively, at KOH of 1.5M. The OXI-PAN fibers which were activated with KOH of 1.5M have a specific surface area of $1028m^2/g$ and higher micro-pore volumes and lower yields rather than Kynol-1.5 and Rayon-1.5 samples. This phenomenon is because of higher chemical resistance of the Kynol and Rayon fibers rather than OXI-PAN fibers. However, the Kynol fibers were the best precursors on KOH activation at $800^{\circ}C$ considered carbon yields, surface areas and micropore volumes.

A Review of Flame Retarding Polyacrylonitrile (PAN) Fibers and Composites (난연성 폴리아크릴로니트릴 고분자 섬유 및 복합소재 연구 동향)

  • Kim, Jongho;Ku, Bon-Cheol
    • Composites Research
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    • v.32 no.6
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    • pp.342-348
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    • 2019
  • Development of flame retarding polymer based materials has been studied actively due to the increase in use of polymers. The post treatment of manufactured fibers or the introduction of flame retardant into fibers is representative method for the way to improve the flame retardancy. Among the polymers, polyacrylonitrile (PAN), which is a precursor of carbon fiber, has been widely used for clothes. Due to low flame retardancy of PAN fiber (LOI value: 17~18%), the improvement of flame retardancy of PAN fiber is needed. In this review paper, we report preparation methods for the fabrication of post-treated (oxidization or chemical reaction) flame-retarding PAN fibers and composites composed of PAN and organic/inorganic materials (SiO2, 2D materials or CNT).

Preparation of Activated Carbon Fiber Adsorbent for Low Level CO2 (저농도 이산화탄소 포집을 위한 초미세 탄소섬유 흡착제 제조 연구)

  • Kim, Dong Woo;Jung, Dong Won;Jo, Young Min
    • Journal of Korean Society for Atmospheric Environment
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    • v.33 no.1
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    • pp.1-10
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    • 2017
  • Adsorption is a plausible technology using solid adsorbents for dry capture of carbon dioxide ($CO_2$). In general, narrow size distribution of tiny pores and surface chemical functionalities of solid adsorbents enhance the adsorption capacity of gaseous $CO_2$ molecules. In order to utilize the advantages of fibrous adsorbents, this work prepared activated carbon nanofibers (ACNFs) via the electrospinning process using a polymer precursor of polyacylonitrile (PAN). The spun fibers were 390 nm to 580 nm in thickness with an average surface area of $27.3m^2/g$. The surface structure was improved by a programmed thermal activation at $800^{\circ}C$ in $CO_2$ atmosphere. It was also found that the nitrogen-groups including pyrrole and pyridine were created during the activation facilitaing the selective adsorption as forming enhanced active sites. The finally obtained adsorption capacities were 2.74 mmol/g for pure $CO_2$ flow and 0.74mmol/g for 3000 ppm.