• Title/Summary/Keyword: Carbon Steel Pipes

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Corrosion Behaviour of Water Pipes (수도관의 부기거동에 관한 연구)

  • 김원만;박영식
    • Journal of environmental and Sanitary engineering
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    • v.7 no.1
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    • pp.1-16
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    • 1992
  • Corrosion of pipes Is one of the most serious problems in the maintenance of water worlds. Corrosion is promoted not only by physical factors such as temperature, but also by electrochemical factors including concentration of soluble metal ions, chlorine ion, pH, DO and microorganisms. Corrosion products also affect corrosion rate. In this research, study results are summarized as follows ; 1) Corrosion test was performed for 4 weeks at $70^{\circ}C$, pH 7.0 with specimens of 4 types of metal materials used as service pipes. Corrosion rate and S.E.M were analyzed. The results were showed that corrosion 1.ate of carbon steel pipe was 4.10~5.22 $mg/\textrm{cm}^2$ . week, galvanized steel pipe 0.98~1.34$mg/\textrm{cm}^2$. week, Copper pipe 0.02~0.04$mg/\textrm{cm}^2$. week, stainless steel pipe 0.05~ 0.10$mg/\textrm{cm}^2$ . week. 2) When corrosion rate was tested for tile types of pipes at pH 7 and both $25^{\circ}C$ and $75^{\circ}C$, avaerage corrosion rate for 6 weeks at $25^{\circ}C$ Ivas 2.26$mg/\textrm{cm}^2$ . week in carbon steel pipe, 1.99$mg/\textrm{cm}^2$. week in galvanized steel pipe, 0.26 $mg/\textrm{cm}^2$. week in stainless steel pipe. At $87^{\circ}C$, average corrosion rate for 4 weeks u.3s 4.56 $mg/\textrm{cm}^2$. week in carbon steel pipe,

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A Study on the Working Pressure of TBP Used in High Pressure (고압용 분기배관의 사용압력에 관한 연구)

  • Lee, Sung-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.11
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    • pp.781-787
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    • 2010
  • To improve the efficiency of piping, recently the pre-fabrication piping system has been introduced, and much attention has been paid to TBPs which can replace Tee-joint. Forming and forming analysis on TBPs made from Carbon steel pipes for pressure service(KS D 3562 Sch40) and Stainless steel pipes(KS D 3576 20S) have been conducted to determine working pressure. Forming and forming analysis objects are $32A{\times}25A$, $40A{\times}25A$, $40A{\times}32A$, $50A{\times}25A$, $50A{\times}32A$, $50A{\times}40A$ TBPs.

Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes (감육된 탄소강배관의 변형과 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.

Detection and Comparison of Surface Defects in Pipe Welds (배관 용접부 표면결함 검출 및 비교)

  • Jung, Yoon-Soo;Gao, Jia-Chen;Ahn, Tae-Hyoung;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.43-48
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    • 2020
  • At present, 24 nuclear power plants are in operation nationwide as the main power source responsible for about 27% of Korea's electricity, and five nuclear power plants are currently under construction. Issues of nuclear safety and reliability have always existed, but after the Fukushima accident, ensuring reliability has become an even more important issue for safety. Compared to other kinds of accidents, the initial response after a nuclear accident is more important than any other accident. Prior to accidents, it is important to be able to predict and judge the accident in advance for the sake of prevention. In this research, non-destructive inspection methods for existing pipe welds include radiographic, ultrasonic, magnetic particle practice, and liquid penetration testing. For this experiment, carbon steel pipes like that of the material used in nuclear pipes were adopted, and specimen welded to the flange (Flange) were manufactured. After testing, the weld specimen were not damaged through the infrared thermography (IRT) experiment. This study attempted to improve the safety of carbon steel pipes through a comparative analysis of finite element analysis.

The Effects of Polyphosphate Corrosion Inhibitor and Lime Water to Reduce Red Water for Carbon Steel (탄소강의 녹물저감에 대한 인산염부식억제제와 석회수 효과 연구)

  • Park, Young-Bog;Kong, Sung-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.2
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    • pp.228-237
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    • 2005
  • The main purpose of this study was to investigate the red water reducing effects of phosphate based inhibitor when it was applied to water distribution system. The effects of pH, alkalinity, calcium concentration in the reduction of the red water also studied. The most finished water in Korea showed relatively high corrosiveness and was required to introduce some types of corrosion reducing methods such as addition of alkalinity. The precipitation of $CaCO_3$ by addition of $Ca(OH)_2$ formed porous film on the surface of the carbon steel pipes and was displaced easily from the surface of the pipes; on the other hand, addition of zinc phosphate (ZOP) formed reliable film on the surface and reduced iron release and color. Although the main function of ZOP was to suppress the release of Pb and Cu, it also reduced iron concentration released from water distribution pipes.

Influence of Pipe Materials on Corrosion and Bacteria Regrowth in A Model Home Plumbing System (급수관에서 관재에 따른 부식특성과 미생물 재성장 고찰)

  • Kim, Tae-Hyun;Lee, Yoon-Jin;Lee, Hwan;Lee, Cheol-Hyo;Ahn, Kyo-Chul;Lee, Woo-Sik
    • Journal of Environmental Science International
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    • v.16 no.1
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    • pp.121-128
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    • 2007
  • This study performed in order to evaluate the effects of pipe materials on corrosion and bacteria regrowth using a laboratory scale batch test. Two varieties of feed water with different microbial conditions were selected: tap water, surface river water (Han River water), and five pipe materials; carbon steel, copper, galvanized iron, stainless steel, and PVC, Carbon steel and galvanized iron pipes showed higher corrosion rates than other materials. In terms of attached bacterial growth, pipes with PVC and stainless steel showed higher bacteria concentration compared to other materials. Pseudomonas vesicularis was the predominant bacteria found on biofilm. The behavior of bacterial growth in the pipes was observed using a scanning electron microscope.

A Study on the Possibility of using Light-Wall Stainless Steel Pipe for Water-Based Fire Protection System (수계소화설비용 경량벽 스테인리스 강관의 사용가능성 평가에 관한 연구)

  • Nam, Jun-Seok;Won, Sung-Yeun;Kim, Yong-Ho;Min, Kyung-Tak;Park, Seung-Min
    • Fire Science and Engineering
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    • v.24 no.5
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    • pp.94-101
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    • 2010
  • The pipes using in water-based fire protection systems are used steel pipes for ordinary piping, carbon steel pipes for pressure service, copper and copper alloy seamless pipes and tubes, etc. By last buildings of high-rising, complexity, in fire protection systems, the corrosion resistance, easy construction, lightweight and cost-effective use of the pipes is being considered. Among the pipes, the possibility of used for fire protection system being used in the existing copper pipe of material properties, strength, corrosion resistance, heat resistance through and compare the performance was evaluated. As a result of that assessment light gauge stainless steel pipes for ordinary piping (KS D 3595) at a water pressure of less than 1.2 MPa can be used in sufficient physical properties, strength, corrosion resistance, heat resistance and have been observed.

Performance assessment of polymeric filler and composite sleeve technique for corrosion damage on large-diameter water pipes (대구경 상수도관 부식 손상부의 고분자 필러와 복합슬리브 성능 평가)

  • Ho-Min Lee;Jeong-Soo Park;Jeong-Joo Park;Cheol-Ho Bae
    • Journal of Korean Society of Water and Wastewater
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    • v.37 no.4
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    • pp.203-214
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    • 2023
  • In this study, the physical properties and fracture characteristics according to the tensile load are evaluated on the materials of the polymeric filler and carbon fiber-based composite sleeve technique. The polymeric filler and the composite sleeve technique are applied to areas where the pipe body thickness is reduced due to corrosion in large-diameter water pipes. First, the tensile strength of the polymeric filler was 161.48~240.43 kgf/cm2, and the tensile strength of the polyurea polymeric filler was relatively higher than that of the epoxy. However, the tensile strength of the polymeric filler is relatively very low compared to ductile cast iron pipes(4,300 kgf/cm2<) or steel pipes(4,100 kgf/cm2). Second, the tensile strength of glass fiber, which is mainly used in composite sleeves, is 3,887.0 kgf/cm2, and that of carbon fiber is up to 5,922.5 kgf/cm2. The tensile strengths of glass and carbon fiber are higher than ductile cast iron pipe or steel pipe. Third, when reinforcing the hemispherical simulated corrosion shape of the ductile cast iron pipe and the steel pipe with a polymeric filler, there was an effect of increasing the ultimate tensile load by 1.04 to 1.06 times, but the ultimate load was 37.7 to 53.7% compared to the ductile cast iron or steel specimen without corrosion damage. It was found that the effect on the reinforcement of the corrosion damaged part was insignificant. Fourth, the composite sleeve using carbon fiber showed an ultimate load of 1.10(0.61T, 1,821.0 kgf) and 1.02(0.60T, 2,290.7 kgf) times higher than the ductile cast iron pipe(1,657.83 kgf) and steel pipe(2,236.8 kgf), respectively. When using a composite sleeve such as fiber, the corrosion damage part of large-diameter water pipes can be reinforced with same level as the original pipe, and the supply stability can be secured through accident prevention.

Butt-fusing Procedures and Qualifications of High Density Polyethylene Pipe for Nuclear Power Plant Application (원자력발전소 적용 고밀도 폴리에틸렌 배관의 맞대기 융착절차 및 검증절차 분석)

  • Oh, Young-Jin;Park, Heung-Bae;Shin, Ho-Sang
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.1-7
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    • 2013
  • In nuclear power plants, lined carbon steel pipes or PCCPs (pre-stressed concrete cylinder pipes) have been widely used for sea water transport systems. However, de-bonding of linings and oxidation of PCCP could make problems in aged NPPs (nuclear power plants). Recently at several NPPs in the United States, the PCCPs or lined carbon steel pipes of the sea water or raw water system have been replaced with HDPE (high density polyethylene) pipes, which have outstanding resistance to oxidation and seismic loading. ASME B&PV Code committee developed Code Case N-755, which describes rules for the construction of buried Safety Class 3 polyethylene pressure piping systems. Although US NRC permitted HDPE materials for Class 3 buried piping, their permission was limited to only 10-year operation because of several concerns including the quality of fusion zone of HDPE. In this study, various requirements for fusion qualification test of HDPE and some regulatory issues raised during HDPE application review in foreign NPPs are introduced.

A study on corrosion mechanism of water steel pipes using SEM (SEM을 이용한 상수도 금속관 부식거동에 관한 연구)

  • 황상용
    • Journal of environmental and Sanitary engineering
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    • v.17 no.4
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    • pp.53-60
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    • 2002
  • This experiment was performed to investigate the characteristics of corrosion mechanism of water steel pipes using SEM(Scanning Electron Microscope) from March 1. 2002 to November 30. The characteristics shown in these results can be summarized as the following: 1. When I investigated to the characteristics of iron pipes and zinc pipes using a SEM, I could be found that there was a distintion in interface between an iron pipe and the scale, and that a zinc pipe wears a dark color. 2. I find much rate of $Fe_2O_3$ and a little rate of FeS as corrosion products, but I hardly find $FeCO_3$without carbon. 3 It was found that the oxide corrosion rate was 0.2~0.3mm/year. And then A-1 was 0.323mm/year that was very high.