• Title/Summary/Keyword: Carbon Fiber Reinforced Plastic Composite

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Optimization of Lightened Fiber-Reinforced Composite City & Trekking Bicycle Frame (섬유강화복합재료를 사용한 일반용 경량화 자전거 프레임의 최적설계)

  • Yoon, Won Sok;Kim, Do Hyung;Kim, Hak Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.147-156
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    • 2016
  • In this paper, optimal designs of bicycle frame were studied for weight reduction of bicycle using carbon-fiber-reinforced plastic (CFRP), glass-fiber-reinforced plastic (GFRP) and Kevlar-fiber-reinforced plastic (KFRP), respectively. Based on the anisotropic properties of FRP material, stacking angle and thickness optimization were performed under the safety reference of European committee for standardization (CEN) to ensure the stability of bicycle frame. Finally, performances of FRP bicycle frame was evaluated by digital logic method based on the optimized results of weight, strength properties and cost. Then, the optimized bicycle frame composed of each FRPs were evaluated and ranked by total performance values.

Inverse Estimation and Verification of Parameters for Improving Reliability of Impact Analysis of CFRP Composite Based on Artificial Neural Networks (인공신경망 기반 CFRP 복합재료 충돌 해석의 신뢰성 향상을 위한 파라미터 역추정 및 검증)

  • Ji-Ye Bak;Jeong Kim
    • Composites Research
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    • v.36 no.1
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    • pp.59-67
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    • 2023
  • Damage caused by impact on a vehicle composed of CFRP(carbon fiber reinforced plastic) composite to reduce weight in the aerospace industries is related to the safety of passengers. Therefore, it is important to understand the damage behavior of materials that is invisible in impact situations, and research through the FEM(finite element model) is needed to simulate this. In this study, FEM suitable for predicting damage behavior was constructed for impact analysis of unidirectional laminated composite. The calibration parameters of the MAT_54 Enhanced Composite Damage material model in LS-DYNA were acquired by inverse estimation through ANN(artificial neural network) model. The reliability was verified by comparing the result of experiment with the results of the ANN model for the obtained parameter. It was confirmed that accuracy of FEM can be improved through optimization of calibration parameters.

Prediction of Deterioration Rate for Composite Material by Moisture Absorption

  • Kim, Yun-Hae;An, Seung-Jun;Jo, Young-Dae;Bae, Chang-Won;Moon, Kyung-Man
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.2
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    • pp.296-302
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    • 2010
  • If the fiber reinforced plastic is exposed to the moisture for a long period of time, most of moisture absorption occurs on the resin place, thus dropping cohesiveness between the molecules as the water molecules permeated between high molecular chains grant high molecular mobility and flexibility. Also as the micro crack occurs due to the permeation of moisture on the interface of glass fiber and epoxy resin, it is developed to the overall damage of interface place. Hence, the study on absorption is essential as the mechanical and physical properties of fiber reinforced composites are reduced. However, the study on absorption has the inconvenience needing to expose composite materials to fresh water or seawater for 1 month or up to 1 year. Therefore, this study has exposed fiber reinforced composites to fresh water and has developed a model with an accuracy of 98% after comparing the analysis value obtained by using ANSYS while basing on the experimental value of property decline by absorption and the basic properties of glass fiber and epoxy resin used in the experiment.

Ductile Effect of Hybrid Fiber Reinforced Composite Rebar (하이브리드 섬유강화 복합재료 리바의 연성효과)

  • Choi, Myung-Sun;Han, Gil-Young;Lee, Dong-Gi;Ahn, Dong-Gue
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.112-116
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    • 2003
  • This paper describes the need for a ductile of Fiber Reinforced Plastic(FRP) reinforcement for concrete structures. The criteria to be met by the FRP, which are based on the properties of the steel rebar it is to replace, are threefold: high initial modulus, a definite yield point and a high level of ultimate strain. It is shown that the use of a fiber architecture based design methodology facilitates the optimization of the performance of FRP through material and geometric hybrid. Ductile hybrid FRP bars were successfully fabricated at 3mm and 5mm nominal diameters using an in-line braiding and pultrusion process.

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Trends in Predicting Thermoforming-Induced Deformation of Thermoplastic Composites: A Review (열가소성 복합재의 열성형 변형 예측 연구 동향)

  • Solmi Kim;Dong-Hyeop Kim;Sang-Woo Kim;Soo-Yong Lee
    • Composites Research
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    • v.37 no.4
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    • pp.275-285
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    • 2024
  • This paper presents research trends in predicting the deformation of carbon fiber reinforced thermoplastic (CFRTP) composites during thermoforming. Various thermoforming variables that must be considered during the CFRTP thermoforming stages are investigated, and factors influencing process-induced deformation are analyzed. Key material behavior models, such as crystallinity and viscoelastic, which are important for predicting thermoforming deformation, are also examined. Additionally, trends in predicting CFRTP thermoforming deformation using finite element analysis with material behavior models and machine learning techniques are analyzed. In summary, more precise prediction techniques for thermoforming deformation can be developed by associating them with material behavior models and considering thermoforming variables.

Study of Failure Criterion of Hole-Notched Plain-Weave Carbon Fiber Reinforced Plastic (CFRP) Composites (홀 노치를 포함한 평직 탄소섬유강화플라스틱의 파괴기준 연구)

  • Kim, Sang-Young;Geum, Jin-Hwa;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.481-486
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    • 2010
  • Recently, carbon fiber reinforced plastic (CFRP) have been used in various fields because of its high specific modulus, and chemical properties. Most products in which CFRP composites are used are manufactured by joining the product components by bolts or pins. Holes for bolts and pins decrease the strength of the components because these holes act as notches in the structures. In this study, the fracture strength of CFRP plain-weave composite plates containing holes is experimentally investigated to examine the effects of hole-size and specimen width on notched tensile strength. The results show that the characteristic length considered in the point stress criterion depends on the hole size and specimen width. There exists a certain relation between notched tensile strength and characteristic length. Fracture criterion is redefined on basis of this relation.

Acoustic Emission Monitoring of Lightning-Damaged CFRP Laminates during Compression-after-Impact Test

  • Shin, Jae-Ha;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.3
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    • pp.269-275
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    • 2012
  • Carbon-fiber reinforced plastic(CFRP) laminates made of nano-particle-coated carbon fibers and damaged by a simulated lightning strike were tested under compression-after-impact(CAI) mode, during which the damage progress due to compressive loading has been monitored by acoustic emission(AE). The impact damage was induced not by mechanical loading but by a simulated lightning strike. Conductive nano-particles were coated directly on the fibers, from which CFRP coupons were made. The coupon were subjected to the strikes with a high voltage/current impulse of 10~40 kA within a few ${\mu}s$. The effects of nano-particle coating and the degree of damage induced by the simulated lightning strikes on AE activities were examined, and the relationship between the compressive residual strength and AE behavior has been evaluated in terms of AE event counts and the onset of AE activity with the compressive loading. The degree of impact damage was also measured in terms of damage area by using ultrasonic C-scan images. The assessment during the CAI tests of damaged CFRP showed that AE monitoring appeared to be useful to differentiate the degree of damage hence the mechanical integrity of composite structures damaged by lightning strikes.

A Study on the Fracture Behavior of Laminated Carbon/Epoxy Composite by Acoustic Emission (음향방출법을 이용한 적층복합재료의 파괴거동 연구)

  • Oh, Jin-Soo;Woo, Chang-Ki;Rhee, Zhang-Kyu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.326-333
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    • 2010
  • In this study, DAQ and TRA modules were applied to the CFRP single specimen testing method using AE. A method for crack identification in CFRP specimens based on k-mean clustering and wavelet transform analysis are presented. Mode I on DCB under vertical loading and mode II on 3-points ENF testing under share loading have been carried out, thereafter k-mean method for clustering AE data and wavelet transition method per amplitude have been applied to investigate characteristics of interfacial fracture in CFRP composite. It was found that the fracture mechanism of Carbon/Epoxy Composite to estimate of different type of fractures such as matrix(epoxy resin) cracking, delamination and fiber breakage same as AE amplitude distribution using a AE frequency analysis. In conclusion, the presented results provide a foundation for using wavelet analysis as efficient crack detection tool. The advantage of using wavelet analysis is that local features in a displacement response signal can be identified with a desired resolution, provided that the response signal to be analyzed picks up the perturbations caused by the presence of the crack.

Investigation Into the Drilling Characteristics of Carbon Fiber Reinforced Plastic (CFRP) with Variation of the Stacking Sequence Angle (탄소섬유강화플라스틱(CFRP)의 적층 배향각에 따른 드릴링 가공 특성 고찰)

  • Kim, Tae-Young;Kim, Ho-Seok;Shin, Hyung-Gon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.3
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    • pp.250-258
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    • 2014
  • Due to recent industrial growth and development, there has been a high demand for light and highly durable materials. Therefore, a variety of new materials has been developed. These new materials include carbon fiber reinforced plastic (CFRP or CRP), which is a wear-, fatigue-, heat-, and corrosion-resistant material. Because of its advantageous properties, CFRP is widely used in diverse fields including sporting goods, electronic parts, and medical supplies, as well as aerospace, automobile, and ship materials. However, this new material has several problems, such as delamination around the inlet and outlet holes at drilling, fiber separation, and tearing on the drilled surface. Moreover, drill chips having a fine particulate shape are harmful to the work environment and engineers' health. In fact, they deeply penetrate into machine tools, causing the reduction of lifespan and performance degradation. In this study, CFRP woven and unidirectional prepregs were formed at $45^{\circ}$ and $90^{\circ}$, respectively, in terms of orientation angle. Using a high-speed steel drill and a TiAIN-coated drill, the two materials were tested in three categories: cutting force with respect to RPM and feed speed; shape changes around the input and outlet holes; and the shape of drill chips.