• Title/Summary/Keyword: Carbon/epoxy composite material

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Fatigue Life Analysis of Composite Materials (복합재료의 피로수명 해석)

  • 이창수;황운봉;박현철;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.268-271
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    • 1999
  • Fatigue life Prediction is investigated analytically based on the fatigue modulus concept. Fatigue modulus degradation rate at any fatigue cycle was assumed as a power function of number of fatigue cycles. New stress function describing the relation of initial fatigue modulus and elastic modulus was used to account for material non-linearity at the first cycle. It was assumed that fatigue modulus at failure is proportional to applied stress level. A new fatigue life prediction equation as a function of applied stress is proposed. The prediction was verified experimentally using cross-ply carbon/epoxy laminate (CFRP) tube.

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Fabrication and Mechanical Properties of Carbon Fiber Reinforced Polymer Composites with Functionalized Graphene Nanoplatelets (기능기화 된 그래핀 나노플레이틀릿이 첨가 된 탄소섬유 강화 고분자 복합소재의 제조 및 기계적 특성 연구)

  • Cha, Jaemin;Kim, Jun Hui;Ryu, Ho Jin;Hong, Soon H.
    • Composites Research
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    • v.30 no.5
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    • pp.316-322
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    • 2017
  • Carbon fiber is a material with excellent mechanical, electrical and thermal properties, which is widely used as a composite material made of a polymer matrix. However, this composite material has a weak point of interlaminar delamination due to weak interfacial bond with polymer matrix compared with high strength and elasticity of carbon fiber. In order to solve this problem, it is essential to use reinforcements. Due to excellent mechanical properties, graphene have been expected to have large improvement in physical properties as a reinforcing material. However, the aggregation of graphene and the weak interfacial bonding have resulted in failure to properly implement reinforcement effect. In order to solve this problems, dispersibility will be improved. In this study, functionalization of graphene nanoplatelet was proceeded with melamine and mixed with epoxy polymer matrix. The carbon fiber reinforced polymer composites were fabricated using the prepared graphene nanoplatelet/epoxy and flexural properties and interlaminar shear strength were measured. As a result, it was confirmed that the dispersibility of graphene nanoplatelet was improved and the mechanical properties of the composite material were increased.

Advanced Methodology of Composite Materials Qualification for Small Aircraft (소형항공기용 복합재료 인증시험)

  • Lee, Ho-Sung;Min, Kyung-Ju
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.5
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    • pp.446-451
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    • 2007
  • Since the introduction of advanced composite materials for use in aircraft, the material qualification has been a costly burden to the small airframe manufacturer. For each manufacturer, extensive qualification testing has often been performed to develop the base material properties and allowables at operating environmental conditions, regardless of whether this material system had been previously certificated by other manufacturers. In recent years, NASA, industry, and the FAA have worked together to develop a cost-effective method of qualifying composite material systems by the sharing of a central material qualification database. In this paper, the new methodology of composite material qualification is presented and material allowable of 350°F carbon fiber/epoxy composite material produced domestically is determined with this methodology.

Failure Analysis on the Carbon/Epoxy Laminate Subjected to Low Velocity Impact (저속충격을 받는 Carbon/Epox 적층판의 손상 해석)

  • 이호철;이영신;김재훈;전제춘
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.98-101
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    • 2000
  • Recently, composite material which has much excellent mechanical characteristics has been applied in many industries. However, it has a brittle characteristic under impact condition and its invisible characteristics of the damaged area has been the motivation of many engineers investigation. The modified failure criterion is implemented to predict the failure behavior of the composite plate subjected to low velocity impact using commercial finite element analysis code, ABAQUS-Ver. 5.8. The new criterion is in good agreement with experimental results and can predict the failure behavior of the composite plate subjected to low velocity impact more accurately.

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Material Property Characterization Method and Experimental Measurement of the Effective Thermal Conductivities of Woven Fabric Composite Materials (직물 복합재료의 물성치 특성화 기법 및 실험적 계측)

  • Moon, Young-Kyu;Goo, Nam-Seo;Kim, Cheol;Woo, Kyung-Sik
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.64-69
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    • 2001
  • In general, laminate effective orthotropic thermal conductivities are dependent on fiber and matrix material properties, fiber volume fraction and fabric geometric parameters. This paper deals with the predicting method of the transverse and the in-plane thermal conductivities of plain weave fabric composites based on the three dimensional series-parallel thermal resistance network. Thermal resistance network was applied to unit cell model that characterizes the periodically repeated pattern of plain weave. Also, an experiment apparatus is setup to measure the thermal conductivities of composite material. The numerical and experimental results of carbon/epoxy plain weave are compared.

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Using Lamb Waves to Monitor Moisture Absorption in Thermally Fatigued Composite Laminates

  • Lee, Jaesun;Cho, Younho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.3
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    • pp.175-180
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    • 2016
  • Nondestructive evaluation for material health monitoring is important in aerospace industries. Composite laminates are exposed to heat cyclic loading and humid environment depending on flight conditions. Cyclic heat loading and moisture absorption may lead to material degradation such as matrix breaking, debonding, and delamination. In this paper, the moisture absorption ratio was investigated by measuring the Lamb wave velocity. The composite laminates were manufactured and subjected to different thermal aging cycles and moisture absorption. For various conditions of these cycles, not only changes in weight and also ultrasonic wave velocity were measured, and the Lamb wave velocity at various levels of moisture on a carbon-epoxy plate was investigated. Results from the experiment show a linear correlation between moisture absorption ratio and Lamb wave velocity at different thermal fatigue stages. The presented method can be applied as an alternative solution in the online monitoring of composite laminate moisture levels in commercial flights.

Experimental and microstructural evaluation on mechanical properties of sisal fibre reinforced bio-composites

  • Kumar, B. Ravi;Hariharan, S.S.
    • Steel and Composite Structures
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    • v.33 no.2
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    • pp.299-306
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    • 2019
  • The natural fibre composites are termed as bio-composites. They have shown a promising replacement to the current carbon/glass fibre reinforced composites as environmental friendly materials in specific applications. Natural fibre reinforced composites are potential materials for various engineering applications in automobile, railways, building and Aerospace industry. The natural fibre selected to fabricate the composite material is plant-based fibre e.g., sisal fibre. Sisal fibre is a suitable reinforcement for use in composites on account of its low density, high specific strength, and high hardness. Epoxy is a thermosetting polymer which is used as a resin in natural fibre reinforced composites. Hand lay-up technique was used to fabricate the composites by reinforcing sisal fibres into the epoxy matrix. Composites were prepared with the unidirectional alignment of sisal fibres. Test specimens with different fibre orientations were prepared. The fabricated composites were tested for mechanical properties. Impact test, tensile test, flexural test, hardness test, compression test, and thermal test of composites had been conducted to assess its suitability in industrial applications. Scanning electron microscopy (SEM) test revealed the microstructural information of the fractured surface of composites.

Evaluation of fiber-reinforced bipolar plate for PEM fuel cell (PEM 연료전지용 섬유강화 분리판의 특성 평가)

  • Lee, Hee-Sub;Kim, Sung-Geun;Ahn, Sung-Hoon;Jeon, Ui-Sik;Ahn, Sang-Yeoul;Ahn, Byung-Ki
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.554-557
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    • 2005
  • The bipolar plate is a major component of the PEM fuel cell stack, which takes a large portion of stack cost. In this study, as alternative materials for bipolar plate of PEM fuel cells, graphite composites were fabricated by compression molding. Graphite particles mixed with epoxy resin were used as the main substance to provide electric conductivity. To achieve desired electric properties, specimens made with different mixing ratio, processing pressure and temperature were tested. To increase mechanical strength, one or two layer of woven carbon fabric were added to the original graphite and resin composite. Thus, the composite material is consisted of the three phases: graphite particles, epoxy resin, and carbon fabric. By increasing mixing ratio, fabricated pressure and process temperature, electric conductivity was improved. The results of tensile test showed that the tensile strength of two-phase graphite composite was about 5MPa, and that of three-phase composite was increased to 54MPa.

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A Study on the Development of the Split-Type Carbon Composite Bicycle Frames (분할형 탄소복합재 자전거 프레임 개발에 관한 연구)

  • Park, Chan Gon;Choi, Young;Kang, Bong Yong;Kim, Eun Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.139-143
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    • 2017
  • Finite element analysis was performed for a split-type CFRP bicycle frame, which was designed to apply a compression molding process with carbon fiber prepreg for a conventional bicycle. An epoxy adhesive material for joining the frames was selected by the extent of stress at joint interfaces. The split-type bicycle frame was then formed and its weak parts examined by the boundary conditions according to reliability tests. The results verified the reliability of the bicycle frame after modification of these weak parts. The finished product was manufactured by using this developed split-type bicycle frame.

Effect of Nitrogen Gas Pressure on the Mechanical Properties of Polymer Composite Materials (고분자 복합재료의 기계적 물성에 미치는 질소기압의 영향)

  • Kim, Bu-An;Hwang, Hyun-Young;Kang, Suk-Jun;Moon, Chang-Kwon
    • Journal of Power System Engineering
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    • v.20 no.5
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    • pp.14-19
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    • 2016
  • This study is about the effect of nitrogen gas pressures during manufacturing process on the mechanical properties of composite materials. $TiO_2$/epoxy resin nanocomposites and carbon fiber reinforced epoxy resin(CFRP) composites were fabricated under various nitrogen gas pressures. Tensile strength test, vicker's hardness test and fracture surface observation were carried out to investigate the effect of nitrogen gas pressure. As a result, the tensile strength of nanocomposite and CFRP composites showed clearly increasing tendency by a change in the nitrogen gas pressure up to 3.0 atm and then the tensile strength decreased a little. However, the vicker's hardness of $TiO_2$/epoxy nanocomposites showed same hardness values regardless of the nitrogen gas pressures.