• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.180-187
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• 1999

This document illustrates the relationship between the wire rod wrinkle defect and the roll caliber design. The wrinkle defect is caused by the incongruent rolling conditions of the roll caliber design, the roll adjustment, and the extracting temperature. In this document, we restrict the study scope to the roll caliber design's effect on wrinkle defect at the base of real condition of the No.2 Wire Rod mill, POSCO. There has been wrinkle defect problem in the No.2 Wire Rod Mill, POSCO for many years. The engineers of the wire rod mill have been making efforts to solve the problem. As one of the efforts, we take the samples of the wire rod in the each stands of the 2'nd wire rod mill and then analyze the samples. Through the analysis, we find out the problem of the roll caliber design. So, we suggest the roll caliber design method to be more effective to weaken the wrinkle defect.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.44-47
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• 2000

In industrial practice caliber design in shape rolling depends on the designer's experience which in general is obtained through costly trial-and error process. Demonstrated in this paper is an application of the finite element method to the determination of optimal caliber shapes in shape rolling of LM-Guide.

• Transactions of Materials Processing
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• v.26 no.1
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• pp.28-34
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• 2017

Multi-pass shape rolling is performed to produce long products of arbitrary cross-sectional shapes. In the past, the multi-pass shape rolling process has been designed by the trial and error method or the experience of experts based on the empirical approach. Particularly, the design of roll caliber in shape rolling is important to improve product quality and dimensional accuracy. In this paper, the caliber design and pass schedule of multi-pass shape rolling were proposed for manufacturing piston ring wire. In order to design roll caliber, major shape parameter and dimension was determined by analysis of various caliber design. FE-simulation was conducted to verify effectiveness of proposed process design. At first, forming simulation was performed to predict shape of the product. Then, fracture of the wire was evaluated by critical damage value using normalized Cockcroft-Latham criteria. The experiment was carried out and the results are within the allowable tolerance.

• Journal of Power System Engineering
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• v.18 no.5
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• pp.144-149
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• 2014

The silencer of 155mm caliber howitzer is developed to reduce its firing loud noise. This kind of research of a large gun was seldom because its big firing noise does not make significant effect even if to use silencer. Nowadays, military facilities became closely located civilian residential area. The noise would be regarded environmental pollution. So the noise reducing research becomes reconsidered. The previous silencer researches were only dealt with small guns as pistols and rifles moreover their theories was not properly analyzed for a large caliber silencer. The reason was previous researches of a large caliber silencer as 155mm howitzer were limited because their data based on simulation results without actual test by using computational fluid dynamics. In this study, the entire processes of silencer of 155mm caliber howitzer which were design, manufacturing, actual firing test, and analysis of its theories, were performed and showed. In particular, the actual noise of with silencer and without was measured and the results were compared to analyze the effect of silencer.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.134-137
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• 1998

Caliber design in bar and rod rolling depends on the designer's experience, which in general is acquired through costly trial-and-error process. As a prerequisite for developing a scientific approach to caliber design, we present a finite element model to simulate 3-D deformation of bars and rods occurring in multi-pass sequence. The results are compared with measurements obtained from POSCO for to assess the solution accuracy. The comparison shows that the simulation results agree well experiments.

• Transactions of Materials Processing
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• v.25 no.1
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• pp.43-48
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• 2016

H-beams are generally produced by hot rolling composed of a Break Down Mill (BDM) and a Finishing Mill (FM). The goal of the current study was to develop BDM rolling of H300ｘ300 beams from blooms slit from slabs. In order to manufacture H300ｘ300 beams, the caliber design and the pass schedule of BDM rolling were proposed for a bloom instead of a beam blank. The proposed BDM caliber design and pass schedule were tested using FE-simulation and pilot tests. For the major shape dimensions, such as flange width, web height, web thickness, as well as BDM rolling loads, a comparative analysis between the FE-simulation and the pilot rolling tests was conducted. The results of FEM analysis and pilot rolling tests showed good consistency. Moreover, BDM rolling loads were predicted to be in the range of allowable rolling loads. It was concluded that the designed BDM rolling is suitable for implementation within current manufacturing capacity.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.25 no.6
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• pp.479-485
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• 2016

A 40 mm medium caliber gun to be equipped with ventilation holes is designed and manufactured in this study. The muffler used is composed of holes, blades, and several spaces in the tube. Accordingly, a numerical analysis is performed with computational fluid dynamics (CFD) before testing the muffler. The validity of the numerical analysis is examined by analyzing the differences between the measured data of the firing test and the results of the CFD analysis. The CFD analysis showed that the numerical analysis can be used positively in the muffler design because no difference exists between the results of the field test and the CFD analysis. The test result also indicated a noise reduction of approximately 10 dB. Moreover, the muzzle velocity is almost equivalent, regardless of the muffler.

• Transactions of Materials Processing
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• v.25 no.6
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• pp.390-395
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• 2016

GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.26 no.5
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• pp.578-583
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• 2016

In order to provide a basis data for design of small arms and their silencer, an experimental study on firing noise of small arms was performed around the muzzle of a gun. For this experimental comparison analysis, the target small arms were included most operating small arms in our country. The sound pressure levels were measured at a certain distance which was predetermined according to US army firing test procedure, TOP 3-2-045. By this experimental study, the sound pressure levels of 5.56 mm caliber small arms are 143 dB ~ 145.4 dB and 7.62 mm caliber small arms are 144 dB ~ 145.2 dB. Between the heavy machine gun K12 and M60, the sound pressure level of K12 is slightly lower than M60.Also silencer for K14 snifer rifle was tested. Using this result, it has been found that the reduction effect of the silencer is 15.4 dB but the improvements of silencer performance in the high frequency range have to be studied later on.

• Journal of the Korea Institute of Military Science and Technology
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• v.8 no.2 s.21
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• pp.58-66
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• 2005

This paper presents miniaturized setback generators based on the conversion of mechanical energy into electrical energy for military applications, especially power supply for electronic fuzes. In order to minimize the volume of setback generators, a ring-shaped magnet enclosing a coil assembly is adopted. A mechanical safety system, shear plate, is used as a release mechanism of the setback generators to prevent the generators from operating accidentally. The setback generators are intended not to ignite an electrical detonator but to charge a capacitor which is capable of driving electronic circuit of fuze. We design the setback generators using the simulation results of an electromagnetic analysis tool, $Maxwell^{(R)}$ 2D. In experimental study, we perform safety tests of the shear plate and firing tests of the fabricated setback generators. The present setback generators show that the voltage of 14.2V is charged at the capacitor of $30{\mu}F$ within the charging time of 0.68msec and the critical acceleration for safety is 5,000G, thus verifying that the setback generators with a ring-shaped permanent magnet can be applicable to the power supply of small-caliber electronic fuze.