• Title/Summary/Keyword: Cable-in-conduit conductor

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Variation of Residual Welding Stresses in Incoloy 908 Conduit during the Jacketing of Superconducting Cables

  • Lee, Ho-Jin;Kim, Ki-Baik;Nam, Hyun-Il
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.71-75
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    • 2003
  • The conduit fer superconducting cable is welded and plastically deformed during the jacketing process to make the CICC (Cable-in-Conduit-Conductors) fer a fusion magnet. The jacketing process of KSTAR (Korea Superconducting Tokamak Advanced Research) conductors is composed of several sequential steps such as rounding, welding, sizing, and square-rolling. Since the welded zone in Incoloy 908 conduit is brittle and easy to have flaws, there may be a possibility of stress corrosion cracking during the heat treatment of coil when both the induced tensile residual stress and the concentration of oxygen in the furnace are sufficiently high. The steps of the jacketing process were simulated using the finite element method of the commercial ABAQUS code, and the stress distribution in the conduit in each step was calculated, respectively. Furthermore, the variations of residual welding stresses through the steps of the jacketing process were calculated and analyzed to anticipate the possibility of the stress corrosion cracking in the conduit. The concentrated high tensile residual welding stresses along the welding bead decrease by the plastic deformation of the following sizing step. The distribution in residual stresses in the conductor for magnet coil is mainly governed by the last step of square-rolling.

CICC manufacturing technology as a factor affecting on their performance during full-size testing

  • Kaverin, D.
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.4
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    • pp.24-30
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    • 2020
  • The test results of the ITER toroidal field conductors demonstrated a decrease of the current sharing temperature (Tcs) with an increase in the number of electromagnetic cycles in general. This is associating with several factors. One of them is the superconducting Nb3Sn filaments cracking and another one is the redistribution of the relative deformation of the Nb3Sn strands under Lorentz forces. Despite these factors, some conductors have shown the absence or significantly less degradation of Tcs during electromagnetic cycling. This article considers another possible reason for a more stable conductors Tcs behavior, namely, the local compression of Nb3Sn wires in the cross section of a conductor. In this article presents the results of a quantitative analysis Nb3Sn superconducting filaments cracking of strands extracted from a conductor that has passed electromagnetic cycling and the model of a conductor compaction, as well as calculation results based on this model are presented also.

Moving Mesh Application for Thermal-Hydraulic Analysis in Cable-In-Conduit-Conductors of KSTAR Superconducting Magnet

  • Yoon, Cheon-Seog;Qiuliang Wang;Kim, Keeman;Jinliang He
    • Journal of Mechanical Science and Technology
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    • v.16 no.4
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    • pp.522-531
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    • 2002
  • In order to study the thermal-hydraulic behavior of the cable-in-conduit-conductor (CICC), a numerical model has been developed. In the model, the high heat transfer approximation between superconducting strands and supercritical helium is adopted. The strong coupling of heat transfer at the front of normal zone generates a contact discontinuity in temperature and density. In order to obtain the converged numerical solutions, a moving mesh method is used to capture the contact discontinuity in the short front region of the normal zone. The coupled equation is solved using the finite element method with the artificial viscosity term. Details of the numerical implementation are discussed and the validation of the code is performed for comparison of the results with thse of GANDALF and QSAIT.

Parametric Study for Conductor Design of KSTAR PF Coils

  • Yoon, Cheon-Seog;Qiuliang Wang;Kim, Myungkyu;Kim, Keeman;Lee, Dong-Ryul
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.227-234
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    • 2002
  • Large superconducting magnets such as ITER (International Thermonuclear Experimental Research) or KSTAR (Korean Superconducting Tokamak Advanced Research) magnet system adopted a cable-in-conduit conductor (CICC) using a forced-flow cooling system. Main optimization criteria for the conductor design of superconducting magnet system are stability margin and CICC cooling requirements. A zero-dimensional method is applied for the calculation of stability and the conductor optimization. In order to increase conductor performance, three different strands, ITER HP-I and HP-II, and KSTAR HP-Ⅲ, are tested. The strand characteristics of KSTAR HP-Ⅲ are measured in the Samsung's PPMS and Jc measurement system, and applied for this study. Also, the strand diameters, 0.81 mm and 0.78 mm are considered for this study, due to design change. Based on this result, the proposed configuration of CICC has been fabricated.

Stability Analysis of Main Coil for Background Magnet is SSTF (Samsung Superconducting Test Facility) (삼성 초전도 시험설비 외부자장 발생용 자석의 주 코일 안정성 해석)

  • ;王秋良
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2000.02a
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    • pp.12-16
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    • 2000
  • The mission of SSTF is test of superconducting cables for KSTAR magnets. To make realistic environment for superconductor in SSTF, background magnets are required. Cable-in-conduit conductors (CICC) are widely used for large scale superconducting magnets such as ITER and KSTAR. Main design criteria for conductor of superconducting magnets are stability, operating margin and cable cooling requirement, caused by peak field and the gradient of fields with respect to time, in system. ZERODEE which used energy balance method, is applied for the calculation of stability. To increase conductor performance, three different strands, such as HP-I, HP-II, and HP-III, are tested. The present configuration of CICC is used for main coils of background magnet in SSTF and Central Solenoid coils of KSTAR magnets.

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Stability of Triplet NbTi Cable-In-Conduit Conductor (NbTi 관내 3연선 도체의 안정성)

  • Jang, H.M.;Oh, S.S.;Ha, D.W.;Ha, H.S.;Bae, J.H.;Kim, S.C.;Ryu, K.S.;Wang, Q.L.
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.82-84
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    • 1998
  • The normal zone propagation velocity and minimum quench energy (MQE) of cable-in-conduit conductors (CICC) has been investigated at the different background magnetic fields and supercritical helium pressures. The sample CICC of 2 m in length was fabricated with triplet NbTi/Cu strands inserting into a round stainless-steel tube. The heat pulse disturbance with duration time about 400 ms was acted on the center region of the CICC to quench the strands. The normal zone propagation velocity increased with operating current of the CICC. The measured velocity with respect to operation current could be fitted with numerical results.

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Fabrication of KSTAR PF CICC (KSTAR PF Coil용 CICC 제작)

  • Lim, B.;Lee, S.;Choi, J.;Jung, W.;Park, H.;Chu, Y.;Park, K.;Baek, S.;Kim, K.
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.301-303
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    • 2003
  • The KSTAR(Korea Superconducting Tokamak Advanced Research) superconducting magnet system consist of 16 TF(Toroidal Field) and 14 PF(Poloidal Field) coils. Internally-cooled cabled superconductors will be used for the magnet system. The magnet system adopt a superconducting CICC (Cable-In-Conduit Conductor) type. The KSTAR PF 6, 7 CICCs use NbTi Superconducting cable with stainless steel 316LN conduit while the other PF CICC use Incoloy 908 conduit. For the fabrication of PF CICC, superconducting cables have been fabricated and the cable has the diameter of 22.3mm. A continuous CICC jacketing system is developed for the CICC jacketing and the jacketing system uses the tube-mill process, which consists of forming, welding, sizing and squaring procedures. The cabling and the jacketing process is described. The welding condition and design specification of CICCs are also discussed. The fabrication results including the geometrical specification and the void fraction will be discussed.

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Repair Welding and Joint of KSTAR TF CICC (KSTAR TF Coil용 CICC 보수 용접 및 접합)

  • Lim, B.;Lee, S.;Kim, C.;Kim, D.;Choi, J.;Jung, W.;Park, H.;Chu, Y.;Park, K.;Baek, S.;Kim, K.
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.304-306
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    • 2003
  • The KSTAR (Korea Superconducting Tokamak Advanced Research) superconducting magnet system which consists of 16 TF coils and 14 PF coils. The magnet system adopt a superconducting CICC (Cable-In-Conduit Conductor) type. The KSTAR TF CICC uses Nb$_3$Sn superconducting cable with Incoloy 908 conduit. To prepare for TF CICC jacket defect, repair welding of TF CICC is studied. And to confirm join method of TF CICC joint part, the welding method and the joint part design are also discussed.

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