• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.4
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• pp.16-22
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• 2012

We performed impact test to estimate necessary explosive charge weight for cutting the cable whose diameter is 22 mm. The impact test results were analyzed by Probit method. The cutting energy was calculated 37.7 J with 99.99% probability at 99% reliability compared to the average energy of 24.9 J. The cable was cut 3 times without failure with 150 mg of Zirconium Potassium Perchlorate (ZPP), which was considered to generate 24.5 J of mechanical energy with assumption that only 10% of explosive energy converts to mechanical energy. The calculated energy from measured pressure with 150 mg ZPP was 26.1 J, which is almost same with both impact test result and expected mechanical energy. We can argue that the cable can be cut with 99.99% probability at 99% reliability by 230 mg of ZPP.

• Journal of Korean Tunnelling and Underground Space Association
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• v.26 no.3
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• pp.281-301
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• 2024

The power cable tunnels which are part of the underground transmission line project, are constructed using the shield TBM method. The disc cutter among the shield TBM components plays an important role in breaking rock mass. Efficient tunnel construction is possible only when appropriate replacement occurs as the wear limit is reached or damage such as uneven wear occurs. A study was conducted to determine the wear conditions of disc cutter using a deep learning algorithm based on real-time measurement data of wear and rotation speed. Based on the results of full-scaled tunnelling tests, it was confirmed that measurement data was obtained differently depending on the wear conditions of disc cutter. Using real-time measurement data, an algorithm was developed to determine disc cutter wear characteristics based on a convolutional neural network model. Distributional patterns of data can be learned through CNN filters, and the performance of the model that can classify uniform wear and uneven wear through these pattern features.

• Journal of Korean Tunnelling and Underground Space Association
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• v.26 no.2
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• pp.91-111
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• 2024

Most of utility cable tunnels are constructed utilizing shield TBM as part of the underground transmission line project. The TBM chamber is the only space inside the tunnel that encounters rock and soil, and is the place with the highest frequency of accident exposure, such as collapse and collision accidents. Since there is currently no way to measure the disc cutter wear from outside the chamber, frequent inspection by workers is essential. Accordingly, in this study, in order to prevent safety accidents inside the TBM chamber and expect the effect of shortening the construction period by reducing the number of chamber openings, the concept of disk cutter wear measurement technology was established and a prototype was produced. By considering prior technology and determining that magnetic sensors are most suitable for the excavation environment, wear measurement sensor package were developed integrating magnetic sensors, wireless communication modules, power supply, external casing, and monitoring systems. To verify the performance of the prototype in an actual excavation environment, a full-scale tunnelling test was performed using a 3.6 m EPB shield TBM. Based on the full-scale tests, five prototypes were operated normally among eight prototypes. It was analyzed that sensor measurement, wireless communication, and durability performance were secured within a maximum thrust of 3,000 kN and a rotation speed of 1.5 RPM.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.400-403
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• 2011

We performed Instron and Impact tests to estimate necessary explosive charge weight for cutting the cable whose diameter is 22 mm. The cutting energy measured by Instron was 21.3 J. Impact test were performed 8 times each at 5 different energies. The Impact test results were analysed by Probit methods. The cutting energy was calculated 37.7 J with 99.99% probability at 99% confidence, which is roughly equivalent to 250 mg of Zirconium potassium Perchlorate (ZPP).

• Journal of Korean Tunnelling and Underground Space Association
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• v.17 no.4
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• pp.457-471
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• 2015

A domestic cutterhead with the diameter of 3.6 m was designed and manufactured in this study. Then, it was attached to an existing earth-pressure balanced shield TBM to excavate a cable tunnel with the length of 1,275 m. Especially, the procedures for TBM cutterhead design and its corresponding performance prediction were also summarized. From field data analyses of the refurbished shield TBM, its maximum advance rate was recorded as 14.4 m/day. Penetration depths of disc cutters were found to be approximately 4 mm/rev, which is equal to the maximum penetration depth designed for the strongest rock strength condition in the target tunnel. Every TBM operating thrust and cutter normal force during TBM driving was much smaller than their corresponding maximum capacities. When cutter acting forces recorded in the field were analyzed, their prediction errors by the CSM model were very high for weak rock conditions. In addition, rock strength showed very close relationships with cutter normal force and penetration depth.

• Geomechanics and Engineering
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• v.18 no.3
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• pp.277-289
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• 2019

In this study, an innovative anchoring approach has been developed dealing with all relevant aspects in consideration of previous works. An ultimate pulling force calculation of anchor is presented from a geotechnical point of view. The proposed umbrella anchor focuses not only on the friction resistance capacity, but also on the axial capacity of the composite end structure and the friction capacity occurring around the wedge. Even though the theoretical background is proposed, in-situ application requires high-level mechanical design. Hence, the required parts have been carefully improved and are composed of anchor body, anchor cap, connection brackets, cutter vanes, open-close ring, support elements and grouting system. Besides, stretcher element made of aramid fabric, interior grouting system, guide tube and cable-locking apparatus are the unique parts of this design. The production and placement steps of real sized anchors are explained in detail. Experimental results of 52 pullout tests on the weak dry soils and 12 in-situ tests inside natural soil indicate that the proposed approach is conservative and its peak pullout value is directly limited by a maximum strength of anchored soil layer if other failure possibilities are eliminated. Umbrella anchor is an alternative to conventional anchor applications used in all types of soils. It not only provides time and workmanship benefits, but also a high level of economic gain and safe design.

• KEPCO Journal on Electric Power and Energy
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• v.6 no.3
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• pp.305-313
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• 2020

The use of cable tunnels for electric power transmission as well as their construction in difficult conditions such as in subsea terrains and large overburden areas has increased. So, in order to efficiently operate the small diameter shield TBM (Tunnel Boring Machine), the estimation of advance rate and development of a design model is necessary. However, due to limited scope of survey and face mapping, it is very difficult to match the rock mass characteristics and TBM operational data in order to achieve their mutual relationships and to develop an advance rate model. Also, the working mechanism of previously utilized linear cutting machine is slightly different than the real excavation mechanism owing to the penetration of a number of disc cutters taking place at the same time in the rock mass in conjunction with rotation of the cutterhead. So, in order to suggest the advance rate and machine design models for small diameter TBMs, an EPB (Earth Pressure Balance) shield TBM having 3.54 m diameter cutterhead was manufactured and 19 cases of full-scale tunneling tests were performed each in 87.5 ㎥ volume of artificial rock mass. The relationships between advance rate and machine data were effectively analyzed by performing the tests in homogeneous rock mass with 70 MPa uniaxial compressive strength according to the TBM operational parameters such as thrust force and RPM of cutterhead. The utilization of the recorded penetration depth and torque values in the development of models is more accurate and realistic since they were derived through real excavation mechanism. The relationships between normal force on single disc cutter and penetration depth as well as between normal force and rolling force were suggested in this study. The prediction of advance rate and design of TBM can be performed in rock mass having 70 MPa strength using these relationships. An effort was made to improve the application of the developed model by applying the FPI (Field Penetration Index) concept which can overcome the limitation of 100% RQD (Rock Quality Designation) in artificial rock mass.