• Transactions of the Korean Society of Automotive Engineers
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• v.20 no.2
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• pp.123-134
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• 2012

A typical cooling system of an engine relies on a water pump that circulates the coolant through the system. The pump is typically driven by the crankshaft through a mechanical link with engine starting. In order to reduce the friction and warm-up time of an engine, the clutch-type water pump (CWP) was applied in 2.0 liter diesel vehicle. The clutch-type water pump can force cooling water to supply into an engine by the operation of an electromagnetic clutch equipped as the inner part of pump system. The onset of CWP is decided by temperature of cooling water and engine oil. And, the control logic for an optimal operation of the clutch-type water pump was developed and applied in engine and vehicle tests. In this study, the warm-up time was measured with the conventional water pump and clutch-type water pump in engine tests. And the emission and the fuel consumption were evaluated under NEDC mode in vehicle tests. Also, tests were carried out for the various temperature conditions starting the operation of CWP. From the results of the study, the application of CWP can improve the fuel consumption and $CO_2$ reduction by about 3%.

• 한국전산유체공학회:학술대회논문집
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• 2009.04a
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• pp.232-238
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• 2009

The objective of this study is to investigate the suitable design for a domestic CWP pump, which is used in cooling-water intakes for the unit 3 and 4 of Yeonggwang nuclear power plant. All the simulations are performed, using CFD method with a commercial code STAR-CCM+ version 3.02. After modeling a present design of the pump, the flow around the rotating blade was calculated by using quasi-static method and sliding mesh method with the almost same condition as an actual state. Based on fundamental simulations with various depth of sea water, the reference pressure for the boundary condition of the present study was decided. To verify the reliability of the calculation results, the suction flow rate of the data was compared with that of the experimental data. As a result of this comparison, it is confirmed that two results are fairly consistent. For the improvement of the suction flow rate, computational analysis was done by changing a flow channel and blade shapes. It is shown that the suction flow rate of the new pump was improved.

• Journal of computational fluids engineering
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• v.14 no.3
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• pp.69-75
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• 2009

The objective of this study is to investigate the suitable design for a domestic Circulating water pump(CWP), which is used in cooling-water intakes for the unit 3 and 4 of Yeonggwang nuclear power plant. All the simulations are performed, using CFD method with a commercial code STAR-CCM+ version 3.02. After modeling a present design of the pump, the flow around the rotating blade was calculated by using quasi-static method and sliding mesh method with the almost same condition as an actual state. Based on fundamental simulations with various depth of sea water, the reference pressure for the boundary condition of the present study was decided. To verify the reliability of the calculation results, the suction flow rate of the data was compared with that of the experimental data. As a result of this comparison, it is confirmed that two results are fairly consistent. For the improvement of the suction flow rate, computational analysis was done by changing a flow channel and blade shapes. It is shown that the suction flow rate of the new pump was improved.

• Proceedings of the Korean Vacuum Society Conference
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• 2015.08a
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• pp.102.2-102.2
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• 2015

진공 시스템의 기저상태를 지배하는 것은 대부분의 경우 용기 내면에 수십 단원자 층 정도로 흡착되어 있는 물이다. 용기 압력이 10-9 mbar 대가 될 때까지는 잔류기체의 90% 이상이 수분이고 압력을 10분의 1로 떨어뜨리려면 10배의 시간이 더 필요하다는 소위 1/t 법칙은 광범위한 흡착에너지를 가지는 물분자의 표면방출 특성으로 잘 설명되어진다. 용기가열 등 적극적인 표면처리를 하지 않고 전형적인 압력변화 양상은 그대로 유지하면서 절대적인 시간을 줄이는 가장 직접적인 방법은 물 배기속도를 가능한 한 높이는 것이지만 대부분의 고진공 펌프들에서 물배기속도만 더 증가하도록 만드는 것은 쉽지 않다. 크라이오 워터펌프(CWP: cryo-water pump)는 바로 이런 고민을 제대로 해결할 수 있는 유일한 실용적인 방안이라고 말할 수 있다. 다른 기체분자들의 배기는 일단 염두에 두지 않고 물배기만을 열심히 해서 배기시간을 단축하고 도달 진공도를 낮추는 것을 목표로 하는 장치가 CWP이다. CWP는 모든 기체에 반응하는 정통적인 크라이오 펌프에 비해 훨씬 간단하고 저렴하게 만들 수 있으면서도 진공 시스템에 큰 영향을 미칠 수 있지만 그동안은 물배기의 필요성에 대한 인식이 미흡하고, 또 부수적이고 추가적인 비용이 드는 것으로 생각되어 주목을 받지 못했지만 디스플레이와 반도체 산업을 필두로 물분압을 낮추고 생산수율을 높이는 것에 점점 더 관심이 높아지면서 CWP에 대한 수요도 높아지고 있다. CWP의 물배기는 아주 단순한 응축현상에 의존하므로 물리적으로 이해하고 성능을 예측하는 것이 직관적이지만 사용용도에 따라 물 이외의 기체분자들은 잘 통과시키면서 물배기는 최대화하는 최적설계가 요구되거나 터보분자펌프(TMP)와 같이 이질적인 고진공펌프와 조합하여 사용하는 경우 기체 온도 의존성을 고려해야 하는 등 까다로운 점이 있다. 본 보고에서는 CWP+TMP로 구성된 복합진공배기시스템을 설계하면서 CWP만의 물배기성능과 복합 시스템의 물 및 알곤 배기성능을 예측하고, 두 펌프의 상호관계에 대해 분석하며, 실제 만들어진 복합배기시스템을 사용하여 실험적으로 구한 물 및 알곤 배기속도 측정결과에 대해서도 간단하게 논의하려고 한다.

• Journal of Korea Water Resources Association
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• v.38 no.8 s.157
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• pp.631-643
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• 2005

The objective of this study is to perform hydraulic and numerical model experiments of the flows in circulation-water-pump(CWP) chambers of combined cycle power plants (CCPP) to be built and to suggest improvement plans if the flows might cause a serious problem on the operation of CWPs. Hydraulic model was constructed in a scale of 1 to 20 using acrylic sheets and a two dimensional numerical model used was RMA2. To evaluate results of Hydraulic and numerical model experiments, evaluation criteria of flow conditions in the intake canal and CWP chambers were determined. Vertical vorticities obtained from numerical simulations for the initial plan of CCPPs were qualitatively compared with results of hydraulic model experiments and the formation possibility of a large scale vortex, one of the flow evaluation criteria, was evaluated. The initial plan was found not to satisfy the flow evaluation. Nine improvement plans were devised and numerically simulated. Four alternative plans among nine improvement plans were selected and hydraulically experimented. On the ground of the results of hydraulic model experiments, a final improvement plan, one of four improvement plants, was suggested. When CWP chambers and intake canals were designed with spatial constraints, flow separating wall and guide walls were found to improve flow conditions in CWP chambers.

• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.1191-1192
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• 2015

To assess the deterioration condition of stator insulation, diagnostic and overpotential tests were performed on two high voltage(HV) motors for circulating water pump (CWP). Following the long term rewinding program, the diagnostic test was performed on two motors during the planning maintenance period. After completing the diagnostic test, overpotential test was done on the stator windings of HV motors. During the overpotential test, the No. 1 and No. 2 of HV motors failed at 8.8 kV and 7.9 kV, respectively. Stator windings of two HV motors had deteriorated significantly.

• Proceedings of the Korean Society of Agricultural Engineers Conference
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• 1999.10c
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• pp.465-472
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• 1999

Hydraulic model tests are performed to find economical and hdrqulically stable design of cooling water intake channel of steam power plant. The result of tests show that the standard distributiion of y-components in the chamber of CWP(circulating Water Pump) are recommended below 3.5 to maintain hydraulic stability, so that this value is considered as the design criteria. Common basin is necessary to improve the hydraulic stability of inflow, however the longer basin does not always improve the hydraulic stability , and the optimal length of basin can be found in some range. From the results the flow stability maintained the best condition when the length of basin is 7.2m. Beside the standard tests the auxiliary tests like edge , baffle, trapezoidal section and increase of pump capacity are carried out based on the optimal condition foudn in the standard tests. From the series of tests the economical and hydraulically stable design of intake channel was proposed.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.26 no.5B
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• pp.459-467
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• 2006

In this study, hydraulic and numerical model experiments were performed to analyze and improve the effects of flow-rate increase in the intake canal of Boryeong Thermal Power Plants on the flow condition in the circulation water pump (CWP) chambers. Based on the numerical simulation results, when the flow-rate increased in the circulation water intake canal, the velocity in the canal and vertical vorticities in the circulation water pump chambers increased and hence the vortex occurrence potential would be greatly increased. It was found by performing hydraulic model experiments that the velocity distribution near the bottom in the inlet of the circulation water pump chambers was highly non-uniform while the velocity distribution near the water surface was nearly uniform. To reduce the non-uniformity in the velocity distribution, triangular flow deflectors were devised. The installation of the flow deflectors in the inlet of circulation water pump chambers was successfully to reduce velocity non-uniformities and to remove flow reversal problems.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.42 no.6
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• pp.815-824
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• 2022

Among the main facilities of the power plant, the circulating water used for cooling the power generation system is supplied through the Circulation Water Intake Basin (CWIB). The vortexes of various types generated in the Pump Sump (PS) of CWIB adversely affect the Circulation Water Pump (CWP) and pipelines. In particular, the free surface vortex accompanied by air intake brings about vibration, noise, cavitation etc. and these are the causes of degradation of CWP performance, damage to pipelines. Then power generation is interrupted by the causes. Therefore, it is necessary to investigate the hydraulic characteristics of CWIB through the hydraulic model experiment and apply an appropriate Anti Vortex Device (AVD) that can control the vortex to enable smooth operation of the power plant. In general, free surface vortex is controlled by Curtain Wall (CW) and the submerged vortex is by the anti vortex device of the curtain wall. The detailed specifications are described in the American National Standard for Pump Intake Design. In this study, the circulating water intake part of the Tripoli West 4×350 MW power plant in Libya was targeted, the actual operating conditions were applied, and the vortex reduction effect of the anti vortex device generated in the suction tank among the circulating water intake part was analyzed through a hydraulic model experiment. In addition, a floor splitter was basically applied to control the submerged vortex, and a new type of column curtain wall was additionally applied to control the vortex generated on the free surface to confirm the effect. As a result of analyzing the hydraulic characteristics by additionally applying the newly developed Column Curtain Wall (CCW) to the existing curtain wall, we have found that the vortex was controlled by forming a uniform flow. In addition, the vortex angle generated in the circulating water pump pipeline was 5° or less, which is the design standard of ANSI/HI 9.8, confirming the stability of the flow.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.4
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• pp.580-589
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• 2019

Indonesia has a very short supply of electricity. As a solution to this problem, plans for construction of thermal power plants are increasing. Thermal power plant require the cooling water system to cool the overheated engine and equipment that accompany power generation, and the circulation water pump chamber among the cooling water system are generally designed according to the ANSI (1998) standard. In this study, the design criterion $20^{\circ}$ for the spreading angle of the ANSI (1998) of the layout of the circulating water pump chamber can not be satisfied on the K-coal thermal power plant site condition in Indonesia. Therefore, 3-D numerical model experiment was carried out to obtain a hydraulically stable flow and stable structure. The Flow-3D model was used as numerical model. In order to examine the applicability of the Flow-3D model, the flow study results around the rectangular structure of Rodi (1997) and the numerical analysis results were compared around the rectangular structures. The longitudinal velocity distribution derived from numerical analysis show good agreement. In order to satisfy the design velocity in the circulating water pump chamber, a rectangular baffle favoring velocity reduction was applied. When the approach velocity into the circulating water pump chamber was occurred 1.5 m/s ~ 2.5 m/s, the angle of the separation flow on the baffle was occurred about $15^{\circ}{\sim}20^{\circ}$. By placing the baffle below the separation flow angle downstream, the design velocity of less than 0.5 m/s was satisfied at inlet bay.