• Title/Summary/Keyword: CNC milling machining

Search Result 81, Processing Time 0.02 seconds

A Study of Expression Technique in Furniture Design using CNC Machine (CNC를 활용한 가구디자인 표현 기법 연구)

  • Kim, Gun Soo;Lee, Sang Ill;Lee, Sung Yong
    • Journal of the Korea Furniture Society
    • /
    • v.25 no.1
    • /
    • pp.45-54
    • /
    • 2014
  • Wood cutting utilizing CNC art in the field of furniture design industry, art, education are diverse. However, there is lack of data in the case for wood cutting, such as cutting conditions and wood cutting. So this article is to establish furniture design processing using CNC. The researchers investigated the processed products using CNC, the data of the web site and CNC relevant articles, then organized its impact on the furniture industry today. History and definition of CNC have studied for a discussion of the advantages and disadvantages. Then, the researchers analyzed the cases to investigate the wood cutting conditions, was applied to the fabrication of furniture domestic and foreign. CNC organized systematically design information through the computer So, it allowed to reduce the repetitive behavior that has to work hand in the furniture manufacture existing. CNC has made it possible to design a fine complex in furniture design industry. So it became possible to make a new representation and production of various forms. Material about CNC are mostly for milling machine and shelves for metal processing. So, the researchers investigated and precautions general content of wood cutting. The enhanced understanding to investigate an example that is applied outside the country, is used to analyze the expression various techniques CNC. It is difficult to obtain accurate data processing, it has various characteristics in the same timber, Future research is about analyzing type applications and CNC machining range at the time of processing the various wood.

  • PDF

Machined Profile Characteristics for Feedrate Change in Ball End Mill Cutting (볼엔드밀 가공시 이송변화에 따른 가공형상 특성)

  • 왕덕현;김원일;이윤경;임채열;우정윤;박창수
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.11 no.2
    • /
    • pp.95-102
    • /
    • 2002
  • Due to the development of the CNC machine tool and CAM software, sculptured surface machining can be broadly used in die and mold industries and ball end milling process is often used for the sculptured surface machining. It is found out how feedrate affects the precision of the machining and also tried to study the most suitable feedrate in specific cutting condition. Two eddy current sensors were used far measuring tool deflections of X, Y axis, dynamometer for cutting force and roundness tester for roundness. It was found that the tool deflection is getting better as tool path is going to further from the center of convex surface. The reason is that the cutting force is increased as the tool approaches to the center. Examining the roundness, cutting force and tool deflection characteristics, it was found that the most suitable feedrate is 90mm/min in convex surface and 120mm/min in concave surface.

A Study on Verification of NC Code of Multi-spindles Drilling for Tube Sheet in Heat Exchanger (열교환기 Tube Sheet의 다축드릴가공 검증에 관한 연구)

  • Oh, Byeong-Hwan;Lee, Hui-Gwan;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.18 no.2
    • /
    • pp.79-83
    • /
    • 2001
  • A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

  • PDF

Tool-path Computing by Slicing Offset Triangles and Tracing Intersections (오프셋 삼각형의 절단과 교선 추적에 의한 공구 경로 계산)

  • Chung Y.C.
    • Korean Journal of Computational Design and Engineering
    • /
    • v.10 no.6
    • /
    • pp.455-464
    • /
    • 2005
  • This paper discusses the methods of computing tool-paths for machining free-form surfaces on 3-axis CNC machines in die and mould making. In computational view this paper describes the characteristics and issues of the geometric information and the shape, which make computing tool-paths difficult. Important points that should be considered in devising a computing method are also discussed. A newly implemented method is explained and compared with an old method for a commercial CAM system. The implemented method is used in a commercial CAM system and the computing time for an example is presented.

Machine Learning Data Analysis for Tool Wear Prediction in Core Multi Process Machining (코어 다중가공에서 공구마모 예측을 위한 기계학습 데이터 분석)

  • Choi, Sujin;Lee, Dongju;Hwang, Seungkuk
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.9
    • /
    • pp.90-96
    • /
    • 2021
  • As real-time data of factories can be collected using various sensors, the adaptation of intelligent unmanned processing systems is spreading via the establishment of smart factories. In intelligent unmanned processing systems, data are collected in real time using sensors. The equipment is controlled by predicting future situations using the collected data. Particularly, a technology for the prediction of tool wear and for determining the exact timing of tool replacement is needed to prevent defected or unprocessed products due to tool breakage or tool wear. Directly measuring the tool wear in real time is difficult during the cutting process in milling. Therefore, tool wear should be predicted indirectly by analyzing the cutting load of the main spindle, current, vibration, noise, etc. In this study, data from the current and acceleration sensors; displacement data along the X, Y, and Z axes; tool wear value, and shape change data observed using Newroview were collected from the high-speed, two-edge, flat-end mill machining process of SKD11 steel. The support vector machine technique (machine learning technique) was applied to predict the amount of tool wear using the aforementioned data. Additionally, the prediction accuracies of all kernels were compared.

Simultaneous Control of Cutting Force and Position Using Two Degree-of- Freedom Controller in CNC Ball-end Milling Process (2자유도 제어기를 이용한 CNC볼엔드밀링 공정에서 절삭력과 위치의 동시제어)

  • 양호석;심영복;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.04a
    • /
    • pp.536-542
    • /
    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control and position control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant feed speed. The second is a simultaneous control of feed and spindle speed. The last performs a position control under the constant cutting force. Those are confirmed to work properly. Especially the latter shows a faster response.

  • PDF

Study on die plate design and machining using the 3D CAD/CAM system (3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공)

  • Chio Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.7 no.4
    • /
    • pp.550-553
    • /
    • 2006
  • This study used the 3D CAD/CAM system in manufacturing die plates to improve productivity. UG NX 3.0 was used as 3D CAD/CAM software, with the created NC code transmitted to the CNC Milling and Wire Cut Electric Discharge machine. The die plate was then automatically machined.

  • PDF

Fuzzy Model for controlling of Surface Roughness using End-Mill in Machining (엔드밀을 이용한 기계가공에서 표면거칠기 제어를 위한 퍼지 모델)

  • 김흥배;이우영
    • Proceedings of the Korean Institute of Intelligent Systems Conference
    • /
    • 2001.12a
    • /
    • pp.69-73
    • /
    • 2001
  • The dynamic characteristics of turning processes are complex, non-linear and time-varying. Consequently, the conventional techniques based on crisp mathematical model may not guarantee surface roughness regulation. This paper presents a fuzzy controller which can regulate surface roughness in milling process using end-mill under varying cutting condition. The fuzzy control rules are established from operator experience and expert knowledge about the process dynamics. regulation which increases productivity and tool life is achieved by adjusting feed-rate according to the variation of cutting conditions. The performance of the proposed controller is evaluated by cutting experiments in the converted CNC milling machine. The result of experiments show that the proposed fuzzy controller has a good surface roughness regulation capability in spite of the variation of cutting conditions.

  • PDF

Tool Fracture Detection in Milling Process (I) -Part 1 : Development of Tool Fracture Index- (밀링 공정시 공구 파손 검출 (I) -제1편 : 공구 파손 지수의 도출-)

  • 김기대;오영탁;주종남
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.15 no.5
    • /
    • pp.100-109
    • /
    • 1998
  • In order to increase productivity through unmanned machining in CNC milling process, in-process tool fracture detection is required. In this paper, a new algorithm for tool fracture detection using cutting load variations was developed. For this purpose, developed were tool condition vector which is dimensionless indicator of cutting load and tool fracture index (TFI) which represents magnitude of tool fracture. Through cutting force simulation, tool fracture index was shown to be independent of tool run-outs and cutting condition variations. Using tool fracture index, the ratio of the tool fracture to feed per tooth could be indentified.

  • PDF

Study on the Machinability of Pinus densiflora at Chunyang District for Wood Patterns - Cutting Force, Surface Roughness and Suface Phenomenon by Face Milling - (목형용(木型用) 춘양목(春陽木)의 절삭가공(切削加工) 특성(特性)에 관(關)한 연구(硏究)(제2보(第2報)) - 정면(正面)밀링 절삭(切削)에 의한 절삭저항(切削抵抗), 표면조도(表面粗度) 및 가공표면상태(加工表面狀態) -)

  • Kim, Jeong-Du
    • Journal of the Korean Wood Science and Technology
    • /
    • v.16 no.4
    • /
    • pp.61-69
    • /
    • 1988
  • Recently the automization of wood manufacturing and the development of CNC machine tools becomes the center of interest. Cutting mechanism, tool wear and the roughness of machined surface have been studied. In the studies about wood for special uses, concrete data of cutting is desired. While Pinus densiflora is characterized that heartwood develops as age increases, Chunyang District has the characteristic of strength, red color, relatively regular chap and high heartwood - percentage. But there is no data about cutting this wood, Chunyang District. In this study face milling by sintered carbide tool was excuted to Chunyang District. Cutting force, Surface roughness and states were investigated with regard to cutting speed. Example results were as follows; 1) Mean cutting resistance against lateral component force and longitudinal component force decreased rapidly up to cutting speed of 155 m/min, and remains constant above this speed. 2) The surface roughness of cutting surface lowered as cutting speed increased, regardless of fiber formation. Radial rougness of fiber is larger than lineal surface roughness. 3) Increase in Cutting speed made machining mark restrained. Down-milling showed larger marks than up-milling.

  • PDF