• 제목/요약/키워드: CNC Turning

검색결과 56건 처리시간 0.027초

다구찌 방법에 기초한 선삭에서 진원도에 영향을 미치는 인자에 관한 평가 (An Evaluation of Factors on the Influence Roundness in Turning Based on the Taguchi Method)

  • 강신길;이창호;장성민
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.495-501
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    • 2011
  • The purpose of this study is to improve the roundness of CNC turning so that helps the operator to choose the right turning conditions to produce a product with the given parameters. This paper focuses on determining the optimal levels of machining factors for circular shaft with CNC turning. For this purpose, the optimization of factors is performed based on experimental design method. A design and analysis of experiments are conducted to study the effects of these factors on the roundness by using the SIN ratio, analysis of ANOVA, and F-test. Factors, namely, fixed pressure, wall thickness, depth of cut, and feed rate are optimized with consideration of the roundness. The boring tool used in this study is a tungsten carbide coated. The material of workpiece is Al6061 and the machining method is dry cutting.

2차원 CNC 선반에서 평면오차 민감도 분석 (Planar Error Sensitivity Analysis in a CNC Turning Cen)

  • 여규환;이진현;양승한
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.1017-1021
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    • 1995
  • Geometric and thermal errors are responsible for major components of the errors of a computer numerically controlled turning center. The planar error of a CNC turning center are comprised of 11 geometric and thermal error components. The error synthesis model is formulated by homogeneous coordinate transformation method and expresses the effect of such error components on the planar error of a CNC turning center. In this paper, the sensitivity analysis of the model on the noises through sensing and the change of temperature is addressed. The sensitivity analysis show that the error systhesis model is robust on the noses and z planar error is much affected by the change of temperatures.

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축 수직단면 형상정의에 대한 대형 스크류의 가공시 공구간섭검사 (Tool interference check in machining of large screws defined by cross-section view)

  • 안중환
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.169-177
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    • 2000
  • In machining screws which are important members in mono pumps or progressive cavity pumps CNC turning center with 3 axes is usually used. This sort of screw machining requires large amount of CL data points and rotational tools are used in machining. When working out the CL data points consideration of possible tool interference is important in order to avoid undercut. This paper describes the checking methods of tool interference in the screw machining on the CNC turning center. First of all a specific shape of a screw cross-section that could commonly be applied to all screws was chosen and then possible tool interference associated with that shape was identified. Checking method was mathematically developed and verified. This checking method will be utilized in the CAM system developed by the authors for screw machining on the 3-axis CNC turning center.

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선반용 STEP-NC 패러다임 및 델터볼륨 분해 알고리즘 (Turning STEP- NC paradigm and delta volume decomposition)

  • 이병언;정대혁;서석환
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.217-224
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    • 2003
  • ISO 14649 is a new interface (or language) standard for the CAD-CAM -CNC chain, currently under establishment by ISO TC184 SCI and SC4 . Upon completion, it will replace ISO 6983, so called M amp; G codes used for CNC since 1950' s. As the new language is being established, a new CNC controller called STEP-CNC (STEP­compliant CNC), capable of carrying out various intelligent tasks using the new language as an input, receives worldwide attention. In this paper, we present a distributed architecture for STEP-NC system based on the generic paradigm of STEP-NC. The STEP-NC system is consisted of 3 sub-systems: 1) CGS (Code Generation System), 2) CES (Code Edit System), and 3) ACS (Autonomous Control System). Also presented in this paper is algorithm for delta volume decomposition, a crucial algorithm for developing CGS. First method is based on the cutting tool and the second method is based on the turning features commonly used in the shop floor. An illustrative example is given to compare the two methods, and to illustrate usage scenario of the delta volume in the turning STEP- NC system under development.

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직교배열에 의한 선삭과 회귀분석방법에 의한 Al-6061의 진원도 평가 (A Roundness Evaluation of Al-6061 Turning by Orthogonal Table and Multiple Linear Regression)

  • 장성민;백시영
    • 한국산학기술학회논문지
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    • 제13권1호
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    • pp.45-50
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    • 2012
  • 본 논문은 CNC 선반에서 Al-6061의 보링 선삭 후 진원도 오차 분석에 관한 것이다. 실험은 실험계획법을 기초로 하여 신호대 잡음비, 분산분석을 사용하여 진원도 오차에 관한 파라미터의 영향을 연구하였다. 그리고 다중선형회귀분석은 진원도 오차의 예측 가능한 수학적 모델을 유도하기 위해 적용되었다. 선삭 파라미터인 고정압, 벽두께, 절삭깊이 그리고 이송속도는 논문의 목적달성을 위해 적용되었고 그 결과를 고찰하였다.

CNC선삭시 주축변위센서를 이용한 편심 가공오차와 절삭력 변화특성의 검출 (Monitoring of Eccentric Machining Error and Cutting Force Variation using Cylindrical Capacity Spindle Sensor on CNC Turning)

  • 맹희영;김성동
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.300-306
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    • 2005
  • This paper presents the methodology for measuring eccentricity of the machined cylindrical part using CCS(cylindrical capacitance spindle sensor) signal in the CNC turning process. We use capacitance type sensor to take full advantage of averaging effect by using large capacitance area to encompass the whole side of a sensor. The intentionally proposed initial eccentricity is applied to the experimental testpieces, and their resultant relationships between CCS orbits and eccentricities are investigated. As a result, the possibility as a automatic detection apparatus for the CNC lathe is considered based on the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces.

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CNC선반에서 주축변위센서를 이용한 가공편심오차의 검출에 관한 연구 (A Study on Detection of Runout Eccentric Error Using CCS Sensor at CNC Lathe)

  • 양재생;맹희영
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.468-473
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    • 2002
  • This paper presents the methodology for measuring eccentricity of the cylindricaliy machined part using CCS(Cylindrical Capacity Spindle Sensor) signal in the CNC turning process. In order to investigate the relationships between CCS orbits and eccentricities, the initial conditions for various eccentricity state and machining process is applied to the experimental strategy. AS a result, it is considered the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces based on the possibility as a automatic detection apparatus for the CNC lathe.

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대화형의 그래픽을 이용한 선삭용 고기능 작업장 프로그래밍 시스템 (An Enhanced Shopfloor Oriented Programming (AESOP) System using Interactive Graphics for the Turning Machine)

  • 강성균;이지석;최종률
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.707-712
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    • 1994
  • An Enhanced Shopfloor Oriented Programming(AESOP) system is developed as a programming utillity of the CNC turning machine. The developed system is specially designed to give a beginner the convenience for CNC part programming with graphical interaction between a machine operator and the AESOP system. The combination of process-oriented cycles and various contour programming as well as an immediate tool path verification support the easiness and swiftness of a part program generation in the shopfloor. Since the AESOP system has been designed to operate on the basis of MS-Windows in the PC-embedded CNC system, it is also useful for the training of the part programming by utilizing provailing personal computers in the educational department.

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터닝센터에서 메인주축과 서브주축 간의 동기제어를 위한 최적화 연구 (The Optimization of Main and Sub Spindle's Synchronous Control in Turning Center)

  • 김성현;윤강섭;이만형
    • 한국정밀공학회지
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    • 제20권3호
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    • pp.74-81
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    • 2003
  • This paper introduces that the turning center optimizes main and sub spindle's synchronized controller in Open-CNC. In view of optimal design, the mathematical modeling and the frequency domain analysis of spindle's system are simulated. For the minimizing of synchronized error in each spindle's speed, the study of control method and the related control parameter is proposed. By the experiment in prototype machines using the server/client program, the validity of the proposed synchronous error's compensation method is verified.