• 제목/요약/키워드: CNC Tool

검색결과 430건 처리시간 0.022초

공작기계 모니터링 (Monitoring of the Machine Tool)

  • 김관형;이동명
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2015년도 춘계학술대회
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    • pp.539-540
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    • 2015
  • 뿌리산업 중 모든 산업을 뒷받침하고 있는 금형과 소성가공 분야에 대한 핵심분야는 공작기계(NC/CNC)에 있다고 볼 수 있다. 금형과 가공기계 분야 중 금형분야에 적용되는 대부분의 공작기계는 대부분 i-계열(모니터링 기능탑재)이 대부분이며, 지속적 성장세를 보이고 있다. 이러한 추세를 보아 향 후 10년 이내에 가공분야 적용되는 공작기계는 모니터링 기능을 기본적으로 탑제된 시스템이 널리 보급 될 것으로 전망된다. 이러한 산업의 변화에 맞추어 모니터링 프로그램의 활용과 다양한 정보를 요구하고 있지만, 실제 금형산업 현장의 대부분은 모니터링 프로그램을 활용 할 수 없는 오래된 구형장비들로 이루어져 있어 새로운 기능 제품에 대한 도입이 필요한 실정이다. 본 논문에서는 이러한 구형 모델에 대한 단점을 보완하기 위하여 기존의 구형장비를 신형장비와 같이 공작기계의 장업상태를 모니터링 할 수 있는 장비를 연구개발하여 실용화 가능성을 검토하고자 한다.

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이득 설계가 간단한 선형전동기 구동용 고성능 통합 PID 위치제어기 구현 제1부: 통합 PID 위치제어기 특성 (Implementation of the High Performance Unified PID Position Controller for Linear Motor Drive with Easy Gain Ajustment Part I - Feature of the Unified PID Position Controller)

  • 김준석
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제51권4호
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    • pp.187-194
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    • 2002
  • Recently, the application of the linear machine far industrial field is remarkable increased, especially for the gantry machine, machine tool system and CNC. In these application fields, high dynamics position control performance Is essentially required in both the steady and the transient state. This pacer presents simple but powerful position control loop based on traditional PID controller. The presented position control algorithm, named 'Unified PID Position Controller'has great features for the linear machine drives such as no over-shoot phenomena and simple gain tuning strategy. Through the experimental results with commercial linear motors, it is shown that the proposed algorithm has excellent dynamics suitable fur linear motions.

전해가공용 양방향 펄스파워 (Arbitrary Pulse Power for Electro Chemical Etching Manufacture)

  • 김상욱;김진환;이용근;김보열;김영봉
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 학술대회 논문집 전문대학교육위원
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    • pp.83-86
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    • 2003
  • In this paper, arbitrary pulse power for electro chemical etching, which manufactures the groove of fluid dynamic bearing and aero dynamic bearing, is presented. For high precision manufacture, we generally use high precision CNC machine. However, this case has the disadvantage that cost is very expensive and bur due to bites of tool can be generated. So most of companies are interested in the method of electro chemical etching. But for more precision results, it is important to decision the parameters of electrical conditions, such as currents and frequency. We designed and made the arbitrary pulse power system easy to input the parameters for optimal conditions. Experimental results show the effectiveness of the system strategy proposed for the high precision manufacture.

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CA안경테 가공장비 주축의 열특성 해석 (Thermal Characteristics Analysis of High Speed Spindle of CA Frame Equipment for Eyewear)

  • 최현진;최성대
    • 한국기계가공학회지
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    • 제10권5호
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    • pp.31-37
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    • 2011
  • For the domestic glasses industry to procure competitiveness in the world CA(Cellulose Acetate) frame of spectacles market, CNC machining system for CA frame including high-value added CA cutting technologies should be developed with new materials for the rim based on Cellulose and sheet manufacturing base. The spindle system of glasses frame equipment that is the core to the quality of CA frame is the key technologies to realize high-speed, high-precision so its importance is remarkably emerging. In the study, at the structural design of the high spindle system of the private equipment for CA glasses frame embedded a motor of 40,000rpm, the stability of design was analyzed and investigated through selecting lubrication structure and thermal characteristics of the spindle system.

가공공정 최적화 및 무인화를 위한 요소기술 분석 연구 (Key Technology Analysis for Machining Process Optimization and Automation)

  • 김동훈;송준엽
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.179-184
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    • 2013
  • In this article, we introduce the study case of technology that can automatically compensate the errors of these factors of a machine during processing on the machine tool's CNC(Computerized Numerical Controller) in real time. The biggest factors that lower the machining accuracy are thermal deformation and chatter vibration. This study is related to the detection and compensation of thermal deformation and chatter vibration that can compensate for faster and produce processed goods with more precision by autonomous compensation. In addition, this study is related to the active control of vibration during machining, monitoring of cutting force and auto recognition of machining axes origin. Thus, we attempt to introduce the related contents of the development we have made in this article.

능동 제어를 이용한 공작기계용 정압베어링의 성능 향상에 관한 연구

  • 강선호;박준호;조형석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.249-254
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    • 1992
  • Hydrostatic Bearings have been applied to ultra high precision machine tools and precision instruments, because of their low friction characteristic, high load carrying capacity and high moving accuracy at all range of speed. In regard to realizing the Hydrostatic Bearing, various restrictors such as capillary, orifice, diaphram valve, spool valve, and etc can be used. However, their stiffness and flexibility are not sufficient in practical use for ultra precision machine tool elements. In this study dynamic equations were derived and the dynamic characteristics were simulated for both orifice and flow control servo valve. Simulation was carried out on the condition that static and sinusoidal dynamic loads were applied to the table of CNC jig Boring machine. The simulation results indicate the improvement of the performance of the Bearing system when flow control servo valve has been used as restrictor of Hydrostatic Bearing.

CAD/CAM을 활용한 기계설계 및 2.5축 복합가공에 대한 연구 (A Study on the Mechanical Design and the 2.5-axial Combined Machining by CAD/CAM)

  • 이양창
    • 한국공작기계학회논문집
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    • 제17권6호
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    • pp.97-103
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    • 2008
  • In this paper, the Post Process for the manifold complex processing using CAD/CAM Software of two and a half Dimensions(2.5D) has been developed to maximize the application of the manifold manufacturing machine. Many companies are currently making use of high price systems to improve manufacturing process using the multi-axial complex manufacturing machine. In accordance with the requirements, the utilization of CAD/CAM Software for the manifold complex manufacturing machine is earnestly demanded. However, the experts who have experience in manifold manufacturing machine are insufficient. Consequently the outcomes of the Post Process for 2.5D CAD/CAM Systems have been dealt in order to be smoothly operated by those who have basic skills and be understood in process drawings. CNC program functions can be specially used as they are, when drawn up. The Post Process for the original point designation and transformation of coordinates has been developed and applied. The results gave proof of practical manufacturing outcomes.

Evaluating Stability of a Transient Cut during Endmilling using the Dynamic Cutting Force Model

  • Seokjae Kang;Cho, Dong-Woo;Chong K. Chun
    • International Journal of Precision Engineering and Manufacturing
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    • 제1권2호
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    • pp.67-75
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    • 2000
  • virtual computer numerical control(VCNC) arises from the concept that one can experience pseudo-real machining with a computer-numerically-controlled(CNC) machine before actually cutting an object. To achieve accurate VCNC, it is important to determine abnormal behavior, such as chatter, before cutting. Detecting chatter requires an understanding of the dynamic cutting force model. In general, the cutting process is a closed loop system the consists of structural and cutting dynamic. Machining instability, namely chatter, results from the interaction between these two dynamics. Several previous reports have predicted stability for a single path, using a simple cutting force model without run out and penetration effects. This study considers both tool run out and penetration effects, using experimental modal analysis, to obtain predictions that are more accurate. The machining stability during a corner cut, which is a typical transient cut, was assessed from an evaluation of the cutting configurations at the corner.

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고속의 비선형 윤곽가공을 위한 교차축 연동제어기 (Cross-Coupling Controller for High-Speed Nonlinear Contour Machining)

  • 지성철;이용석
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.446-451
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    • 2000
  • In this paper, a new adaptive cross-coupling control (CCC) algorithm with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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선삭에서 고정도 가공을 위한 심압대의 실험적 설계에 관한 연구 (A Study on the Experimental design of Tail stock for High Precision Processing in Lathe)

  • 김경석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.361-366
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    • 2000
  • To make high precision cutting of long materials or a piston for the engines, it must be necessary to keep the stability of spindle and tail stock in CNC lathe. If a object is clamped at the ends, the thermal expansion and cutting generated in cutting process appear as the deflection of in cuttings objects. Especially, of a piston ring, piston ovality and piston profile, the influences are very serious. In order to solve the problems most of piston cutting are worked in simply support. However, the problems exist, yet.

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