• Title/Summary/Keyword: CNC Machine Tools

Search Result 169, Processing Time 0.03 seconds

Design of a C-based Independent Motion Controller using CAD&CAM (CAD&CAM을 활용한 C기반 독립형 모션 제어기 설계)

  • Kim, Sam-Taek
    • The Journal of the Institute of Internet, Broadcasting and Communication
    • /
    • v.16 no.5
    • /
    • pp.105-110
    • /
    • 2016
  • Recently, as to changes in the paradigm of domestic manufacturing CNC industry, the application of advanced technologies in machine tools are actively being pursued. IT in responsible for controlling it is the most important part in the field of CNC. The biggest lack of the necessary expertise in the field of motion control in CNC is coding G-Code in setting adjust coordinate directly and convert it through expensive foreign s/w rather than using windows language in PC based controller. In this paper, We implemented G-Code convert program that is change various type of CAD data to G-Code data and CAD/CAM application program and developed exclusive motion controller which is to run a robot directly using changed data.

A Study on the Optimization of Servo System Originating to High-Speed Fixed Duty Processing (고속 고정도가공에 기인하는 Servo System의 최적화와 기능특성에 관한 연구)

  • Lee, Hong-Gil;Kim, Won-il;Choi, Myung-Hwan;Baek, Sang-Yeob
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.8 no.2
    • /
    • pp.18-24
    • /
    • 2009
  • The most dominate aspect in machine works using CNC devices in industrial production processes is the precision of the product and the Cycle Time. To this day, many studies on the external factors of the technology to reduce the Cycle Time have advanced amid to the advancements in cam soft development for manual programs and the numerous studies on high speed and precision machining. This study experimented various functions of the sequence pattern flow and arranged system development technologies of past few years to develop and applicate various usage of adjustment factors within the CNC, so it would be more understandable to the user and would enable them to make high speed and precision products more faster develop and. In order to reduce the Cycle Time, the mechanism of machine tools has to be analysed and applied, in addition to program reduction and improvement of the manufacture process.

  • PDF

A Study on the Detection and Diagnosis of the Abnormal Machining Process Using Current Signal (전류신호를 이용한 이상가공상태 검출ㆍ진단에 관한 연구)

  • 서한원;유기현;정진용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1996.11a
    • /
    • pp.212-216
    • /
    • 1996
  • Recently, with the development of NC and CNC machine tools and the high labor wage, the cutting process requires the high speed and automatic system which uses industrial robots and the flexible manufacturing system(FMS) that combines several machine tools. In this system, the whole system can be influenced by just one of the machin tools. So it needs to detect a problem and to solve it immediately In in-process state. The monitoring system through measuring the motor current with current sensor has been attracting the attention of lots of researchers view of its low cost and flexibility. By using the pattern discriminant with the detected three-phase-current signal, that is, $I_{RMS}$, a system which can monitor and analyze abnormal machining process condition of the workpiece during the machining will be able to be developed in this research.h.

  • PDF

Tool Wear Monitoring System in CNC End Milling using Hybrid Approach to Cutting Force Regulation (하이브리드 방식의 절삭력 평준화를 통한 CNC 엔드 밀링에서의 공구 마모 모니터링 시스템)

  • Lee, Kang-Jae;Yang, Min-Yang
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.3 no.4
    • /
    • pp.20-29
    • /
    • 2004
  • A Tool wear monitoring system is indispensable for better machining productivity with guarantee of machining safety by informing the tool changing time in automated and unmanned CNC machining. Different from monitoring using other signals, the monitoring of spindle current has been used without requiring additional sensors on machine tools. For the reliable tool wear monitoring, current signal only of tool wear should be extracted from other parameters to avoid exhaustive analyses on signals in which all parameters are fused. In this paper, influences of force components of parameters on measured spindle current are investigated and a hybrid approach to cutting force regulation is employed for tool wear signal extraction in the spindle current. Finally, wear levels are verified with experimental results by means of real-time feedrate aspects changed to regulate the force component of tool wear.

  • PDF

가공정밀도 향상을 위한 공작기계 주축 열변형 오차보정에 관한 연구

  • 이찬호;박병규;이방희;김일규;김성청
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.325-325
    • /
    • 2004
  • 최근 UC 공작기계의 활용성 및 산업전반에 차지하는 중요성이 날로 증가하고, If기술을 접목한 네트워크 솔루션의 비약적인 발달에 힘입어 대부분의 공정들이 자동화됨에 따라 최종 부품의 가공정밀도는 전적으로 CNC 공작기계에 의존한다고 할 수 있다. 그러나 공작기계 각 구성 부품들의 가공오차와 조립 시 발생하는 기하학적 오차, 장시간 사용으로 인한 마모, 구조물의 온도 상승에 따른 열팽창 등으로 인하여 공구와 공작물간에 상대적인 공칭거리와 실제로 운동하는 거리와의 차이가 발생한다.(중략)

  • PDF

The Optimization of Main and Sub Spindle's Synchronous Control in Turning Center (터닝센터에서 메인주축과 서브주축 간의 동기제어를 위한 최적화 연구)

  • 김성현;윤강섭;이만형
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.3
    • /
    • pp.74-81
    • /
    • 2003
  • This paper introduces that the turning center optimizes main and sub spindle's synchronized controller in Open-CNC. In view of optimal design, the mathematical modeling and the frequency domain analysis of spindle's system are simulated. For the minimizing of synchronized error in each spindle's speed, the study of control method and the related control parameter is proposed. By the experiment in prototype machines using the server/client program, the validity of the proposed synchronous error's compensation method is verified.

A Study on PC-NC based Machine Agent System (PC-NC기반 Machine Agent System에 관한 연구)

  • 정병수;강무진;정순철;배명한;김성환
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.636-640
    • /
    • 2002
  • In contrast to conventional CNC, PC-NC opens a new era for machine tools to be more intelligent. For instance, machine tool with PC-NC can be a machine agent system with capability of reacting autonomously to changing operating conditions. This paper introduces a concept of intelligent machine agent system, composed of machine agent and cell manager. Machine agent performs the functions such as process monitoring, diagnosis, maintenance management, condition assessment and schedule negotiation, while cell manager coordinates the negotiation process among multiple machine agents.

  • PDF

Modeling and Compensatory Control of Thermal Error for the Machine Orgin of Machine Tools (공작기계 원점 열변형오차의 모델링 및 보상제어)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.8 no.4
    • /
    • pp.19-28
    • /
    • 1999
  • In order to control thermal deformation of the machine origin of machine tools a empirical model and a compensation system have been developed, Prior to empirical modeling the volumetric error considering shape errors and joint errors of slides is formulated through the homogeneous transformation matrix (HTM) and kinematic chain. Simulation results of the HTM method show that the thermal error of the machine origin is more critical than position-dependent errors. In order to make a stable and effective software error compensation system the GMDH (Group Method of Data Handling) models are constructed to estimate the thermal deformation of the machine origin by measuring deformation data and temperature data. A test bar and gap sensors are used to measure the deformation data. In order to compensate the estimated error the work origin shift method is developed by implementing a digital I/O interface board between a CNC controller and an IBM PC. The method shifts the work origin as much as the amounts which are calculated by the pre-established thermal error model. The experiment results for a vertical machining center show that the thermal deformation of the machine origin is reduced within $\pm$5$mu extrm{m}$.

  • PDF

Application Status and Prospects of CNC-Based Technologies in Gas Turbine Industry (가스터빈 산업에서의 CNC 기반기술 응용현황 및 전망)

  • Kang, Sin-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.35 no.3
    • /
    • pp.331-336
    • /
    • 2011
  • The three-dimensional complex curvature of the airfoil complicates the manufacture and repair of gas-turbine components. As a result of the developments in computer technology since the early 1990s, CNC-based technologies for machine tools and related programs have been increasingly applied in the gas turbine industry. In particular, fiveaxis simultaneous machines with adaptive functions have proven its excellent flexibility and productivity due to the capability in determining the 3D data from the unknown curvature. A well-organized robot system with eight-axis simultaneous control can lead to powerful standardization and high productivity. We summarize and review CNC technologies and their applications in the gas turbine industry, with a discussion of the manufacture and repair of gas turbine parts.