• Title/Summary/Keyword: CNC Lathe Machine

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Structural Analysis on Horizontal CNC Lathe (CNC 수평형 선반의 구조해석 연구)

  • Lee, Tae-Hong;Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.298-303
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    • 2011
  • Recently, demand on machine tools has been increased because the machine and automobile industry is booming. Therefore, the machine tools need to have a high accuracy and productivity. To build a high precision machine tool and increase its productivity, structural analysis needs to be carried out for vibration and stiffness of the machine tool before its detail design. However, it is the fact that many manufacturers of machine tools depend on their know-how about design experience. Therefore, in this paper, the static and dynamic analysis is carried out for evaluating a horizontal CNC lathe and then, applied to its detail design. It is positive that the analysis can lead to reduction of design time and improvement of the quality of the lathe as its design proceeds.

A Study on Piston Cutting System with CNC Lathe (피스톤을 선삭가공하기 위한 시스템에 관한 연구)

  • 송충현;김경석;김성식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.107-112
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    • 2001
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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A Study on High Speed Positioning Device and Cutting Data Producing System for Noncircular Cutting with CNC Lathe (비원형 선삭을 위한 고속 위치결정 장치와 가공 데이터 작성 시스템에 관한 연구)

  • 김경석;김성식;김형택;송충현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.193-199
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    • 2000
  • Control system for cutting piston used in vehicle that is one of the 3D shape cutting using CNC lathe is presented. In order to cut the hybrid piston shape using CNC lathe, defined piston shape and change into machine code. The control software was developed for the high speed piston shape cutting. In this paper, the performance of this software was evaluated practically. As a result, the evaluated cutting precision was quantitatively compared with theoretical precision. Also the productivity and the quality by using CNC lathe with control software were evaluated those by using profiling.

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A Study on the Development of Machining and Measuring System for CNC Lathe (CNC 선반가공 및 자동 측정시스템 개발에 관한 연구)

  • Kim, Jeong-soon;Koo, Young-hae
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.1
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    • pp.83-90
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    • 2000
  • The purpose of this study is the development of CAM system which can machine and measure any shape by CNC lathe. The overall goal of the CAM system is to achieve the CNC lathe machining, from roughing through to final measuring, The hardware of the system comprises PC, CNC lathe and measuring tools. There are three steps in the CNC lathe machining and measuring, (1) geometric modeling by the shape patterns, (2) NC commands generation by the tool path compensated for tool nose radius, (3) machining and workpiece measuring on the lathe. It is developed a software package, with which we can conduct a micro CAM system in the PC without economical burden.

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A Study on the effects of surface roughness in CNC lathe over various cutting conditions (CNC 선반가공에서 절삭조건들이 표면 거칠기에 미치는 영향에 관한 연구)

  • 심재주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.184-189
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    • 1998
  • In the CNC lathe working, the study of the effects of various cutting conditions on cut surface roughness is less active than that of the ordinary latee. After lathe working of SM45C, a carbon steel material for machine structure, its surface roughness was measured using a stylus surface roughness tester. In most cases, good surface roughness was obtained over 160m/min cutting speed and then the proper cutting depth was found as 1.0~1.5mm.

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The Development of Instrument for Standard Performance Assessment for the Practice CNC Lathe of Work Machine Subject in Technical High School (공업고등학교 공작기계 과목의 CNC 선반 실습 표준 수행 평가 기준 개발)

  • Lee, Hyeon-Joong;Lee, Sang-Hyuk
    • 대한공업교육학회지
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    • v.33 no.1
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    • pp.92-113
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    • 2008
  • The purpose of this study is to develop a standard for right performance assessment instrument for the practice CNC Lathe of work machine subject in technical high school. In this study, we developed the standard performance assessment instrument for the practice CNC Lathe through collecting and analyzing the standard performance assessment instrument of CNC Lathe from 13 technical high schools (11 public schools and 2 private schools). The developed standard of performance assessment instrument for the practice CNC Lathe is verified by getting proper estimation from 26 teachers in technical high schools (2 teachers from each school) who are taking charge of CNC Lathe practice, and mean value between 3.77 and 4.77 is very high in validity. The characteristics of assessment instrument developed in this study are as following. First, the standard of performance assessment instrument is redeveloped to evaluate the cognitive domain and affective domain as well as psychomotor domain of technical high school students. Second, the estimation field for practice subject is segmented for all practice processes and intends to do objective estimation which can be carried out by both teachers and students, not only teachers. Third, the developed standard of performance assessment instrument for the practice CNC Lathe has high validity and truthfulness because it is monitored by teachers who are teaching in technical high school.

A study on the Desing Technuque of a Process Interration CNC Lathe for High Productivity (공정집약형 CNC 선반의 설계기술에 관한 연구)

  • 박종권;최대봉;황주호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.651-657
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    • 1996
  • Industrial products are getting more and more complex. The number of parts or components and the variety of manufacturing processes are increasing. This leads to rapid product oriented machine tools. The process integrated CNC lathe is one of the these machine tools which can produce numerous parts and various machining processes and reduce the lead time and non-machining time. Therefore this study deals with the design technique of a process-intergated CNC lathe which can reduce the tact time and production cost by the speed-up of the tooling system and the high-speed machining oriented construction of 2 spindles and 2 turrets.

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Development of a high precision CNC lathe for mirror surface machining (경면가공용 고정밀 CNC 선반 개발)

  • 박청홍;이후상;신영재;이군석;김춘배
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.82-88
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    • 1997
  • In this paper, the development of a precision CNC lathe prototype for mirror surface machining is presented. To obtain high precision machining accuracy, a hydrostatically supported precision spindle and a sliding guideway with turcite pad are adopted as the motion elements. The machining accuracy of the prototype machine, and the motional accuracy of its motion elements are tested and evaluated to confirm the validity of the application of these elements on the prototype. The hydrostatic spindle shows 0.09 .mu. m of rotational accuracy and the guideway shows about 0.8 .mu. m/170mm of horizontal straightness. The sur- face roughness of cupper and aluminium cylinder machined by the prototype machine with diamond tool are 0.07 .mu. m and 0.10 .mu. m Rmax respectively. From these results, it is verified that the prototype lathe is avail- able for high precision machining.

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Effect of Cooling Method on Surface Roughness in Turning (선삭가공에서 표면 거칠기에 미치는 냉각방법의 영향)

  • Kim, Yeong-Duck
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.87-93
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    • 2011
  • CNC lathe machining has been widely used for parts machining of vehicles, aircraft, ships, electronics, etc. because cost savings for shortening processing time and increasing productivity are great. In this study, the purpose is to investigate the effect of cooling methods such as oil mist, water-soluble cutting oils on the workpiece surface roughness with the cutting speed, cutting depth, tool nose radius and feed rate of CNC lathe machine as a parameter in the cutting process of the aluminum alloy 2024 which is used a lot recently on aircraft parts. It is found that oil mist is coolant and water-soluble cooled by cutting the experimental conditions, cutting speed and cutting depth without effecting the surface roughness value was constant.

A study on the Development of CNC Lathe HOT-1000 (피스톤 가공용 CNC 선반 HOT-1000 개발에 관한 연구)

  • 김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.12-17
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    • 1995
  • The purpose of this study si the development of a lathe which can cut any pistons of oval shape with high seed, accuracy and precision by CNC (Computer Numerical Control) method. Yaxis which is the position determinating mechanism with high speed response was added to the CNC lathe and the ovality and profile was cut under the control of C-Y-Z axes at same tile. In the case of ovality of $\Phi$ improved up to 2500rpm(Y axis : 83Hz) by high speed cutting than modeling method. Since a personal computer is used, it is easy to change the shape of piston and can be applied promptly to many types of piston shape by only changing data files.

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