• Title/Summary/Keyword: CNC 시스템

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삼성전자 자동화연구소 제어기 개발현황

  • 김성권
    • ICROS
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    • v.1 no.1
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    • pp.13-25
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    • 1995
  • 이 글에서는 국내산업에서 최대의 비중을 차지하고 있는 전자산업의 국제경쟁력을 자동화를 통하여 달성하기 위하여 삼성전자 자동화연구소가 개발하여 상품화시킨 산업용 로봇제어기, 이를 모태로 개발되어 상품화된 표면실장기 및 CNC공작기계제어기들에 대하여 소개한다. 그리고 이러한 제어기들과 관련하여 앞으로 개발하여야 할 분야에 관한 기술 및 연구분야를 살펴보고자 한다.

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An On-line System Architecture for Remote Energy Monitoring of CNC Machine Tools (CNC 기계의 원격 에너지 모니터링을 위한 온라인 시스템 구조)

  • Nam, Sung-Ho;Song, Ki-Hyeong;Baek, Jae-Yong;Lee, Dong-Yoon;Ryu, Kwang-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.480-485
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    • 2013
  • Enhancing energy efficiency of machine tools causes substantial impacts on the manufacturing industries, to cope with the competitive introduction of the total energy management strategies. Real-time energy monitoring is essential to identify energy consumption patterns of the machine tools and correlate them with the energy management strategy. Integrated analysis of machine tool's operation status and the corresponding energy usage is most important to accurately evaluate the energy efficiency under the various machining process environments. This paper proposes a system architecture to realize the online energy monitoring system and the embedded energy monitoring approach interconnected with the CNC kernel. The shop-floor operation management system is presented to integrate the proposed online energy monitoring approach.

A unified rough and finish cut algorithm for NC machining of free form pockets with general polygon - Part 1. Simulation (일반적인 내벽을 가진 자유바닥 곡면 파켓의 NC 가공을 위한 단일화된 황삭과 정삭 알고리즘 - Part 1. Simulation)

  • Park, Yong-hoon;Cho, Chi-woon;Kim, Sang-jin
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.1
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    • pp.7-16
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    • 2004
  • The tool path needs to be determined in an efficient manner to generate the final NC (numerical control) code for efficient machining. This is particularly important in machining free form pockets with an arbitrary wall geometry on a three-axis CNC machine. Many CAD/CAM systems use linear interpolation to generate NC tool paths for curved surfaces. However, this needs to be modified to improve the smoothness of the machined bottom surface, reduce machining time and CL (cutter location) file size. Curved machining can be a solution to reduce these problems. The unified rough and finish cut algerian and the tool motion is graphically simulated. In this paper, a grid based 3D navigation algorithm for generating NC tool path data for both linear interpolation and a combination of linear and circular interpolation for three-axis CNC milling of general pockets with sculptured bottom surfaces is developed.

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A Study on the Machining Characteristics of SCM415 Steel with Small Deep Inner Diameter Holes Using CNC Automatic Lathes (CNC 자동선반을 이용한 SCM415강의 소형 깊은 내경홀 가공 특성 연구)

  • Choi, Chul-Woong;Kim, Jin-su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.23-30
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    • 2022
  • Small-scale production is increasing, and the manufacturing industry is gradually changing into a smart manufacturing industry. Therefore, research on securing optimal cutting conditions for factors affecting machining precision during cutting is very important. Therefore, the purpose of this study is to After machining the inner diameter hole of SCM415 steel with a cermet tool on a CNC automatic lathe, the surface roughness, dimensional accuracy, and dimensional straightness are measured according to the feed rate to analyze the machining characteristics and suggest optimal cutting conditions. The test material was cut using a cermet tool for secondary cutting after a round bar with a diameter of 20 mm was mounted on a CNC automatic lathe. The cutting length was fixed at 0.5 mm, and the cutting speed was fixed at 3200 rpm. When the feed rate was changed to 0.05, 0.1, and 0.15 mm/rev, the respective surface roughness during the 15th test was measured. Consequently, The lower the feed rate, the better is the surface roughness. In addition, the optimum cutting conditions for SCM415 steel were observed to be the most ideal cutting conditions than the condition of 0.05 mm/rev at a cutting speed of 3,200 rpm and a feed rate of 0.1 mm/rev.

Integration of CNC Machine Tools and a Tool Management System (공작기계와 공구관리시스템의 통합)

  • Lee, Jae-Jong;Lee, Seung-Woo
    • IE interfaces
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    • v.8 no.3
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    • pp.203-212
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    • 1995
  • 가공시스템이 무인화, 지능화됨에 따라 가공품의 품질향상을 위해 공구관리의 필요성이 증개되고 있다. 본 연구에서는 전자결합소자를 이용한 공구식별장치를 사용하여 공구정보의 신뢰성 향상, 공작기계의 가공정보관리, 공구형상관리를 할 수 있는 공구관리시스템을 개발했으며 개발된 시스템을 Shop Floor Control System과 연계하였다. 공작기계 및 공구프리셋터는 RS-232C 및 FANUC 프로토콜을 사용하여 인터페이스 되어 있다.

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Analysis of Dynamic Behavior and Balancing of High Speed Spindle (고속 스핀들의 동적거동과 밸런싱 해석)

  • Koo, Ja-Ham;Kwon, Soon-Goo;Kim, Jong-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.238-244
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    • 2017
  • A spindle with a built-in motor can be used to simplify the structure of a machine tool system, but the rotor inevitably has unbalanced mass. This paper presents an analysis of the dynamic behavior. The spindle was used in a CNC lathe and investigated using the finite element method and transfer matrices. The high-speed spindle can be very sensitive to the rotation of an unbalanced mass, which has a harmful effect on many machine tools. Thus, a balancing procedure was performed with a spindle-bearing system for the CNC lathe by numerical analysis. The balancing was performed through the influence coefficient method, and the whirl orbit radii before and after balancing were compared to evaluate the effects. The results show that the rotational speed of the spindle seriously affects the whirl responses of the spindle. The whirl responses were also affected by other factors, such as the unbalanced mass and bearing stiffness. The balancing of the assembled spindle model significantly reduced the whirl orbit magnitude.

고기능 자율가공시스템의 설계

  • 송준엽;이현용;이재종;김선호
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1995.04a
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    • pp.136-140
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    • 1995
  • 본 연구에서는 생산프로세스의 효율적인 실행을 위해 생산설비의 고장, 가공상이 에러, 예기치 못한 이상상태 발생에 유연한 대처능력을 보유한 고기능 자율가공시스템을 설계하였다. 특히 본 시스템은 자율적으로 프로세스 전개를 지원할 수 있도록 CNC 제어장치의 정보처리 기능을 고도화하고, 각 제어장치가 Local로 의사결정을 하면서 가공에서 검사, 운반등의 생산모듈이 서로 분산 협조제어가 이루어지는 자율분산형 제어기술을 도입/적용하였다.

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공작기계 기술의 발전 전망

  • 조효상
    • Journal of the KSME
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    • v.26 no.1
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    • pp.4-9
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    • 1986
  • 오늘날의 생산, 가공기술을 공장자동화(FA: Factory Automation) 기술과 첨단 가공기술 두 방향으로 양극화 되어 나갈 것으로 보인다. 현재 각 기업에서 부분적으로 실시하고 있는 목 표원가관리 시스템도 그 실효를 거둘수 있기 위해서는 현업에서 실질적으로 관리할 수 있는 인 자를 지니고 있어야 한다. 이러한 인자로서 특히 공작기계 공업에서와 같이 다품종 소량생산 체제하에서는 부분별 개별원가 계산제를 들수 있고, 새로운 생산 시스템(FMS 등)과 기종의 전 문화에 맞는 직접원가제도가 유효하다. 이러한 기본인자를 쉽게 인식할 수 있는 것은 앞으로도 전산화가 이루워지지 않고는 생각할 수 없다는 점이다. 앞으로의 공작기계의 방향이 FMS를 전제로한 CNC 및 전용화 추세에 맞는 관리 시스템은 필연적으로 단순화를 요하고 그를 위한 전산소프트웨어의 개발이 시급하다.

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Procedural Interface between Freehand Sketch-based Modeling System and Commercial MCAD (프리핸드 스케치 기반 모델링 시스템과 상업용 MCAD의 절차적 인터페이스)

  • Cheon, Sang-Uk;Mun, Du-Hwan;Kim, Byung-Chul;Han, Soon-Hung
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.4
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    • pp.255-264
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    • 2008
  • Research that reconstructs a 3D model from a freehand 2D sketch has gained attention since 1990s, when data integration in the CAD/CAPP/CAM/CNC chain was an important issue. However, 2D sketches in the conceptual design phase have not been integrated with the downstream CAD/CAPP/CAM/CNC chain. In this paper, we present a method to interface a freehand sketch modeling to commercial CAD systems by mapping a sketch modeling history to the macro parametric history. We use an extended ISO10303-112 standard to represent the modeling history in a gestural modeling system and translate sketch files to neutral macro files. Macro parametric translators are used to translate netural macro files to commercial CAD files.

A Study on the Characteristics of CNC Deep Hole Machining for Marine Part Materias with the Single Tube System BTA Tools (싱글튜브시스템 BTA공구에 의한 박용부품소재의 CNC 심공가공 특성에 관한 연구)

  • 전태옥;전언찬;장성규;심성보
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.131-143
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    • 1994
  • The BTA(boring and trepanning association) deep hole machining has an increasing demands because of its wide applications and its good productivity. The main feature of the BTA tools is that the tool cutting edges are unsymmetrically located on the boring head. This provides a stabilizing cutting force resultant necessary for self guidance of the boring head. The BTA tools are capable of machining for having a large length to diameter ratio in single pass. A study of the accuracy and surface finish of holes produced would reveal quite useful information regarding the process. This study deals with the experimental results obtained during BTA machining on SM55C, SM45C steel under differnt machining conditions.

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