• Title/Summary/Keyword: CNC

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Stabilization of a High-Speed and Intelligent CNC System (고속 지능형 CNC 시스템의 안정화)

  • 김경돈;이강주;최인휴;김형내;김찬봉
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.359-364
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    • 2004
  • A high-speed and intelligent CNC system has been developed by Turbotek Co., Ltd. This paper presents the study for commercialization of the developed CNC system. In order to acquire stability and reliability of the developed CNC system, its hardwares and softwares ate improved. The CNC main unit is revised to a compact box-type CNC controller. Moreover, the integrated CNC main unit that has built-in and expandable I/O modules is also developed. Remote monitoring, fault diagnosis End NURBS interpolation functions are realized on the CNC system as software modules. Through these efforts, the developed CNC system can be loaded on machine tools successfully.

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Web Service Application for Machine Tool Fault with Open Architecture CNC (개방형 CNC를 가지는 공작기계의 고장진단과 웹 서비스 기술)

  • 김동훈;김선호;윤원수;고광식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.121-124
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    • 2003
  • The conventional CNC(Computerized Numerical Controller) of machine tool, which is dependent to CNC maker, was a closed architecture type. Therefore, it is impossible to implement a special user-define function to CNC. But recently, CNC is changed to OAC(Open Architecture Controller) type increasingly and the general function of CNC can be upgrade efficiently. This paper describes web service application for remote monitoring regarding the faults or machine tool with open architecture CNC. The major faults of CNC machine tool can be defined to the operational faults to be charged over 70%. Those faults are unpredictable because of being occurred without any warning. To generalize the fault diagnosis efficiently. two diagnosis models such as SF(Switching Function) and SSF(Step Switching Function) are proposed and the function of fault diagnosis is implemented to internal function of OAC. Also, to service remotely the faults of CNC machine tool. the suitable web environment is proposed and practical function is programmed to evaluate its operation on web.

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The Design of Communication Protocol on Older CNC Machine (구형 CNC 가공기 통신 포로토콜 설계)

  • Kim, Gwan-Hyung;Kim, Sung-Dae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.05a
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    • pp.737-738
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    • 2016
  • 현재 CNC 공작기계의 대부분은 20~30년 된 구형 가공기가 대부분이며, 이러한 구형 CNC 가공기를 통하여 전산화된 생산관리 시스템의 구현할 수 없다. 때문에 본 연구에서는 구형 CNC 가공기를 전산화할 수 있도록 CNC 가공기에 MSPS(Multi Sensor Processing Station)을 설치하여 구형 CNC 가공기를 전산화 하도록 시스템을 구성하였다. 그러나 기존의 신형 CNC 가공기의 대부분은 FANUC사의 FOCAS Library를 기반으로 구성되어 있다. 본 논문에서는 기존의 FANUC사의 FOCAS Library 기반으로 개발되어 있는 생산관리 시스템에 추가로 적용할 수 있도록 MSPS 기반의 구형 CNC 가공기 통신 프로토콜을 설계하여 신형 및 구형 CNC 가공기도 동시에 전산화 하여 관리할 수 있는 시스템을 제안하고자 한다.

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CNC 기술의 동향

  • Kim, Ho-Yeon
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.4
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    • pp.21-31
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    • 1989
  • 역사적으로 CNC기술이 생산성향상에 기여한바는 매우 크다. 최근에는 고도의 생산성을 추구하는 CNC공작기계는 수요자들의 요구에 부응하여 관련업계는 CNC 기술의 발전을 더욱 가속화 시키고 있다. 오늘날의 CNC는 더욱 향상된 Computer Architecture에 적합한 Software System과 고속, 고집적의 소자기술을 결합한 것이라 볼 수 있으며, 그 결과는 생산을 자동화 하고 전체를 하나의 system화 하려는 요구에 부응하고 유연(Flexible)하며, 사용하기에 편리하고(User-friend- ly), 신뢰성과 높은 생산성을 갖추고 있다. 새로운 CNC 기술이 요구되는 응용분야는 고도로 자동 화 되고 결합 된 FMS에서 부터 단축제어용에 이르기까지 매우 광범위하다. 3축의 Milling, 6축 Machining Center, 전용기 등 Stand-alone 기계들을 위주로한 중소형기계 공장에 적합한 CNC 기술이 개발되고 있는 동시에 CELL LEVEL, 좀더 큰 규모의 FMS 또는 그 이상으로 자동화된 system을 구성하 기 위하여 많은 새로운 기능이 요구되고 종래의 CNC와는 다른 역할의 변화가 필요하다. 실제로는 많은 경우에 이러한 두가지의 응용이 공존하고 있으며, CNC의 기능이나 성능을 희생하지 않고 동일한 Hardware로 여러가지의 응용을 만족시켜야 한다. 생산공정과 생산기술의 변화가 반영되어야 하며, Control 기술도 변화하고 있다. 유연하고 확장가능한 Software, Hardware 구조의 CNC가 실제적으로 가장 Cost-effective한 해결책이다.

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Fundamental Properties of Electrospun Polylactic Acid/Cellulose Nanocrystal Composite Mats (전기방사를 이용한 PLA/CNC 복합 매트의 기초 특성)

  • Jo, Yu-Jeong;Lee, Sun-Young;Chun, Sang-Jin
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.4
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    • pp.518-527
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    • 2015
  • In this study, nanocomposite mats consisting of cellulose nanocrystals (CNCs) and poly(lactic acide) (PLA) were electrospun from a suspension mixture consisting of tetrahydrofuran at room temperature. Morphology study showed that fibers of electrospun composite mats were aligned in three dimensional surface along the fiber long-axis. Average diameter of the electrospun fibers decreased with an increase in the CNC loading level. Tensile strength of the electrospun fibers mat decreased with an increase in the CNC loading level because of bead formation in the formed fibers and low interfacial bond strength between PLA and CNC. Meanwhile, thermal stability of the electrospun nanocomposite mats was effectively improved as the amount of CNC increased.

Work Process of Connecting Rod Die using CAD/CAM/CNC (CAD/CAM/CNC를 활용한 커넥팅 로드 금형의 제작)

  • 이종선;이환희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.393-398
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    • 2001
  • This paper aims to work process of connecting rod die using CAD/CAM/CNC systems. CAD/CAM/CNC systems are consist of CAD(MDT4.0), CAM(Z-MASTER) software and CNC milling machine. CAM software is purpose to G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for data network.

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The Design and Implementation of Open Architecture CNC Software Module by a Real-time Control (실시간 제어에 의한 개방형 CNC 소프트웨어 모듈의 설계 및 구현)

  • 이제필
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.54-62
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    • 1999
  • This paper describes the design and implementation of a PC(personal computer) based open architecture machine tool controller. The hardware of open architecture CNC has generally a motion control board on a PC for controlling a servo motor. But this paper describes open architecture hardware that consists of a PC, a counter board a DAC board and a DIO board only. This makes it easy to generate CNC software module in a hardware-independent way. The proposed open architecture CNC software runs on the MS-Windows NT. The paper describes a method of con-trolling servo motors using a real-time timer of MS-Windows NT and a commercial real-time operating system on the MS-Windows. NT. An open and reconfigurable software module is made up of an object and an API(application programming interface). Using the object and the API a new CNC system can be quickly configured to control dif-ferent machine tools. The proposed open architecture CNC system is applied to 4-axis lettering center.

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Development of the CAMSsystem for CNC Hob Relieving Lathe (CNC 호브 릴리빙 선반의 CAM 시스템 개발)

  • 양희구;김석일;박천홍;류근수
    • Korean Journal of Computational Design and Engineering
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    • v.1 no.2
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    • pp.150-157
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    • 1996
  • The hob is considered as an effective gear cutting tool for achieving the various gears such as spur gear, helical gear, worm gear and so on. To enhance the productivity and precision of hobs and the competitive ability of domestic CNC hob relieving lathes, a CAM system for CNC hob relieving lathe needs to be realized. In this study, the CAM system is developed based on the personal computer and C language. Besides the automatic generation of CNC data, the developed CAM system has the various capabilities related to the generation of tool path, the cutting simulation for verifying the generated CNC data and forecasting the cutting time, the DNC operation for communicating the CNC data with CNC controller by RS232C port, and the estimation of undercut length for verifying the hob cutting conditions.

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Development of an Open Architecture CNC and Integration with Intelligent Modules (개방형 CNC 개발 및 지능형 모듈 통합)

  • 윤원수;이강주;김형내;이은애;박천기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.37-41
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    • 2002
  • This study has been focused on the development of an open architecture CNC system and integration of core application technology for machine tool such as a remote monitoring/diagnosis system, NURBS interpolation, and cutting process simulation. To do this, we have developed a comprehensive CNC software including the basic HMI, screen editor, ASF, and visual builder. As a control hardware system for machine tool, the universal I/O module and CNC main unit have been developed. Then the remote monitoring/diagnosis system and NURBS interpolation have been implemented in the CNC software. The cutting simulation software will be used for enhancing the productivity of machine tools. Through a simulator and test bed, the whole technology has been verified.

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Ubiquitous-Based Mobile Control and Monitoring of CNC Machines for Development of u-Machine

  • Kim Dong-Hoon;Song Jun-Yeob
    • Journal of Mechanical Science and Technology
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    • v.20 no.4
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    • pp.455-466
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    • 2006
  • This study was an attempt to control and monitor Computerized Numerical Controller (CNC) machines anywhere and anytime for the development of a ubiquitous machine (u-machine). With a Personal Digital Assistant (PDA) phone, the machine status and machining data of CNC machines can be monitored in wired and wireless environments, including the environments of IMT2000 and Wireless LAN. Moreover, CNC machines can be controlled anywhere and anytime. The concept of the anywhere-anytime controlling and monitoring of a manufacturing system was implemented in this study for the purpose of u-manufacturing and u-machines. In this concept, the communication between the CNC controller and the PDA phone was successfully performed anywhere and anytime for the real-time monitoring and control of CNC machines. In addition, the interface between the CNC controller and the developed application module was implemented by Object linking and embedding for Process Control (OPC) and shared CNC memory. For communication, the design of a server contents module within the target CNC was based on a TCP/IP. Furthermore, the client contents module within the PDA phone was designed with the aid of embedded c++ programming for mobile communication. For the interface, the monitoring data, such as the machine status, the machine running state, the name of the Numerical Control (NC) program, the alarm and the position of the stage axes, were acquired in real time from real machines with the aid of the OPC method and by sharing the CNC memory. The control data, such as the start, hold, emergency stop, reserved start and reserved stop, were also applied to the CNC domain of the real machine. CNC machines can therefore be controlled and monitored in real time, anywhere and anytime. Moreover, prompt notification from CNC machines to mobile phones, including cellular phones and PDA phones, can be automatically realized in emergencies.